Product Description
Product Description
In such cases, BLDC Motor with Planetary Gear Box is appropriate for your products: Your projects require self locking and more running & holding torque. You are looking to exact position control on your mechanical products.
BLDC Motor BL42R50M12 with Planetary Gear Box is recommended for projects involving smart products and medical equipment, such as door opener, foldable fitness equipment, smart switch, servo motors and etc.
Please consider the following requirements before requesting customization: speed, holding torque, space available in your product, or other significant factors.
We offer various customization options to meet specific needs:
-Wider supply voltage range, additional voltage types,
-Extended temperature range, suitable for low and high-temperature environments
-Suitable for vacuum environments
-Modified for high-speed or high-load applications
-Motors that meet increased electrical or mechanical tolerance requirements
-Configurable shaft length and second shaft end -Modified shaft sizes and gear configurations
Drawing:
Characteristic of BLDC Motor
Innovative Product Display
Product Usage
Company Profile
Certifications
Exhibition
FAQ
FAQ
Q: Can I visit your factory before we place the order?
A: Yes. You are welcome to visit our factory.
Q: Do you accept customization?
A: Of course. We have a strong design team. Any problems will get our technical answer.
Q: How soon can I get the price?
A: Usually we quote within 24 hours after getting your inquiry (Except weekend and holidays). If you are very urgent to get the price, please
contact us by email or other way so that we can quote.
Q: What’s the delivery time of samples?
A: 1-3 weeks.
Q: What’s the delivery time of mass production?
A: Normally one month. It depends on your order quantity or other special situation.
Q: What’s your payment terms?
A: T/T, Paypal, Western Union, and other payment ways is available. Please contact us which payment ways you need before placing the order. Payment terms: 30%-50% deposit, the balance before shipment.
Q: What’s the shipping way?
A: We accept shipping way by Express (DHL, UPS, Fedex, etc), by Sea and other shipping way.
Please contact us if you need other shipping way before shipment.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2-6 |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
Can electric motors be adapted for use in both residential and industrial settings?
Yes, electric motors can be adapted for use in both residential and industrial settings. Their versatility, efficiency, and wide range of power options make them suitable for various applications in both environments. Here’s a detailed explanation of how electric motors can be adapted for use in residential and industrial settings:
- Residential Applications: Electric motors find numerous applications in residential settings, where their compact size, quiet operation, and energy efficiency are highly valued. Some common residential uses of electric motors include:
- Home Appliances: Electric motors power a wide range of home appliances such as refrigerators, washing machines, dishwashers, vacuum cleaners, fans, and air conditioners. These motors are designed to provide efficient and reliable operation while minimizing noise and energy consumption.
- Garage Door Openers: Electric motors are commonly used in residential garage door openers, providing convenient and automated access to the garage.
- HVAC Systems: Electric motors drive the fans and compressors in heating, ventilation, and air conditioning (HVAC) systems, contributing to efficient climate control and indoor comfort.
- Pool Pumps: Electric motors power pool pumps, circulating water and maintaining water quality in residential swimming pools.
- Power Tools: Electric motors are integral components of various power tools used in residential settings, including drills, saws, and trimmers.
- Industrial Applications: Electric motors are extensively used in industrial settings due to their reliability, controllability, and adaptability to various industrial processes. Some common industrial applications of electric motors include:
- Manufacturing Machinery: Electric motors drive a wide range of manufacturing machinery, including conveyor systems, pumps, compressors, mixers, and agitators. These motors are capable of providing precise speed and torque control, enhancing productivity and process efficiency.
- Industrial Fans and Blowers: Electric motors power fans and blowers for ventilation, cooling, and air circulation in industrial facilities, contributing to a comfortable and safe working environment.
- Machine Tools: Electric motors drive machine tools such as lathes, milling machines, and grinders, enabling precision machining operations in industrial manufacturing processes.
- Material Handling Equipment: Electric motors are widely used in material handling equipment such as forklifts, conveyor systems, and hoists, facilitating efficient movement and transportation of goods within industrial facilities.
- Pumps and Compressors: Electric motors power pumps and compressors in industrial applications, such as water supply systems, HVAC systems, and pneumatic systems.
- Adaptability and Customization: Electric motors can be adapted and customized to meet specific requirements in both residential and industrial settings. They are available in a wide range of sizes, power ratings, and configurations to accommodate diverse applications. Motors can be designed for different voltages, frequencies, and environmental conditions, allowing for seamless integration into various systems and equipment. Additionally, advancements in motor control technologies, such as variable frequency drives (VFDs), enable precise speed and torque control, making electric motors highly versatile and adaptable to different operational needs.
- Energy Efficiency and Environmental Benefits: The use of electric motors in both residential and industrial settings offers significant energy efficiency advantages. Electric motors have higher efficiency compared to other types of motors, resulting in reduced energy consumption and operational costs. Furthermore, electric motors produce zero direct emissions at the point of use, contributing to a cleaner and more sustainable environment. In residential settings, energy-efficient electric motors in appliances and HVAC systems help homeowners reduce their energy bills and minimize their carbon footprint. In industrial applications, the adoption of electric motors supports energy conservation initiatives and aligns with sustainability goals.
In summary, electric motors are adaptable for use in both residential and industrial settings. Their compact size, energy efficiency, controllability, and versatility make them suitable for a wide range of applications, from home appliances and garage door openers to manufacturing machinery and material handling equipment. The use of electric motors brings benefits such as improved energy efficiency, reduced emissions, quieter operation, and enhanced control, contributing to the efficiency and sustainability of residential and industrial operations.
What advancements in electric motor technology have improved energy efficiency?
Advancements in electric motor technology have played a crucial role in improving energy efficiency, leading to more sustainable and environmentally friendly applications. Here’s a detailed explanation of some key advancements in electric motor technology that have contributed to enhanced energy efficiency:
- High-Efficiency Motor Designs: One significant advancement in electric motor technology is the development of high-efficiency motor designs. These designs focus on reducing energy losses during motor operation, resulting in improved overall efficiency. High-efficiency motors are engineered with optimized stator and rotor geometries, reduced core losses, and improved magnetic materials. These design enhancements minimize energy wastage and increase the motor’s efficiency, allowing it to convert a higher percentage of electrical input power into useful mechanical output power.
- Premium Efficiency Standards: Another notable advancement is the establishment and adoption of premium efficiency standards for electric motors. These standards, such as the International Electrotechnical Commission (IEC) IE3 and NEMA Premium efficiency standards, set minimum efficiency requirements for motors. Manufacturers strive to meet or exceed these standards by incorporating innovative technologies and design features that enhance energy efficiency. The implementation of premium efficiency standards has led to the widespread availability of more efficient motors in the market, encouraging energy-conscious choices and reducing energy consumption in various applications.
- Variable Speed Drives: Electric motor systems often operate under varying load conditions, and traditional motor designs operate at a fixed speed. However, the development and adoption of variable speed drives (VSDs) have revolutionized motor efficiency. VSDs, such as frequency converters or inverters, allow the motor’s speed to be adjusted according to the load requirements. By operating motors at the optimal speed for each task, VSDs minimize energy losses and significantly improve energy efficiency. This technology is particularly beneficial in applications with variable loads, such as HVAC systems, pumps, and conveyors.
- Improved Motor Control and Control Algorithms: Advanced motor control techniques and algorithms have contributed to improved energy efficiency. These control systems employ sophisticated algorithms to optimize motor performance, including speed control, torque control, and power factor correction. By precisely adjusting motor parameters based on real-time operating conditions, these control systems minimize energy losses and maximize motor efficiency. Additionally, the integration of sensor technology and feedback loops enables closed-loop control, allowing motors to respond dynamically and adaptively to changes in load demand, further enhancing energy efficiency.
- Use of Permanent Magnet Motors: Permanent magnet (PM) motors have gained popularity due to their inherent high energy efficiency. PM motors utilize permanent magnets in the rotor, eliminating the need for rotor windings and reducing rotor losses. This design enables PM motors to achieve higher power densities, improved efficiency, and enhanced performance compared to traditional induction motors. The use of PM motors is particularly prevalent in applications where high efficiency and compact size are critical, such as electric vehicles, appliances, and industrial machinery.
- Integration of Advanced Materials: Advances in materials science have contributed to improved motor efficiency. The utilization of advanced magnetic materials, such as rare-earth magnets, allows for stronger and more efficient magnetic fields, resulting in higher motor efficiency. Additionally, the development of low-loss electrical steel laminations and improved insulation materials reduces core losses and minimizes energy wastage. These advanced materials enhance the overall efficiency of electric motors, making them more energy-efficient and environmentally friendly.
The advancements in electric motor technology, including high-efficiency motor designs, premium efficiency standards, variable speed drives, improved motor control, permanent magnet motors, and advanced materials, have collectively driven significant improvements in energy efficiency. These advancements have led to more efficient motor systems, reduced energy consumption, and increased sustainability across a wide range of applications, including industrial machinery, transportation, HVAC systems, appliances, and renewable energy systems.
Can you explain the basic principles of electric motor operation?
An electric motor operates based on several fundamental principles of electromagnetism and electromagnetic induction. These principles govern the conversion of electrical energy into mechanical energy, enabling the motor to generate rotational motion. Here’s a detailed explanation of the basic principles of electric motor operation:
- Magnetic Fields: Electric motors utilize magnetic fields to create the forces necessary for rotation. The motor consists of two main components: the stator and the rotor. The stator contains coils of wire wound around a core and is responsible for generating a magnetic field. The rotor, which is connected to the motor’s output shaft, has magnets or electromagnets that produce their own magnetic fields.
- Magnetic Field Interaction: When an electric current flows through the coils in the stator, it generates a magnetic field. This magnetic field interacts with the magnetic field produced by the rotor. The interaction between these two magnetic fields results in a rotational force, known as torque, that causes the rotor to rotate.
- Electromagnetic Induction: Electric motors can also operate on the principle of electromagnetic induction. In these motors, alternating current (AC) is supplied to the stator coils. The alternating current produces a changing magnetic field that induces a voltage in the rotor. This induced voltage then generates a current in the rotor, which creates its own magnetic field. The interaction between the stator’s magnetic field and the rotor’s magnetic field leads to rotation.
- Commutation: In certain types of electric motors, such as brushed DC motors, commutation is employed. Commutation refers to the process of reversing the direction of the current in the rotor’s electromagnets to maintain continuous rotation. This is achieved using a component called a commutator, which periodically switches the direction of the current as the rotor rotates. By reversing the current at the right time, the commutator ensures that the magnetic fields of the stator and the rotor remain properly aligned, resulting in continuous rotation.
- Output Shaft: The rotational motion generated by the interaction of magnetic fields is transferred to the motor’s output shaft. The output shaft is connected to the load or the device that needs to be driven, such as a fan, a pump, or a conveyor belt. As the motor rotates, the mechanical energy produced is transmitted through the output shaft, enabling the motor to perform useful work.
In summary, the basic principles of electric motor operation involve the generation and interaction of magnetic fields. By supplying an electric current to the stator and utilizing magnets or electromagnets in the rotor, electric motors create magnetic fields that interact to produce rotational motion. Additionally, the principle of electromagnetic induction allows for the conversion of alternating current into mechanical motion. Commutation, in certain motor types, ensures continuous rotation by reversing the current in the rotor’s electromagnets. The resulting rotational motion is then transferred to the motor’s output shaft to perform mechanical work.
editor by CX 2024-04-03
China high quality DC Electric 12V 24V 30W 80rpm 63mm Worm Gear Motor wiper Motor vacuum pump design
Product Description
| voltage VDC |
no load speed RPM |
no load current A |
load torque KG.CM |
on load speed RPM |
power W |
ratio |
| 12 | 80 | 1.8 | 60 | 68 | 80 | 60:1 |
| 12 | 130 | 1.2 | 33 | 110 | 30 | 20:1 |
| 12 | 150 | 1.2 | 45 | 130 | 30 | 20:1 |
| 12 | 170 | 1.4 | 35 | 150 | 45 | 24:1 |
| 24 | 30 | 1.4 | 60 | 25 | 30 | 60:1 |
| 24 | 65 | 120 | 50 | 60 | 80 | 20:1 |
| 24 | 210 | 1.0 | 40 | 180 | 45 | 75:1 |
technical feature High Power version with 50A stall current:
With 48CPR encoder or not 48CPR
With back shaft or not.
With metal brush or carbon brush.
76mm dc worm gear motor
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Worm Gear Motor |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
|
|
|---|
What factors should be considered when selecting the right electric motor for a task?
When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:
- Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
- Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
- Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
- Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
- Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
- Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
- Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
- Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.
By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.
How do electric motors handle variations in voltage and frequency?
Electric motors are designed to handle variations in voltage and frequency to ensure proper operation and performance. The ability of electric motors to adapt to different voltage and frequency conditions depends on their design characteristics and the presence of additional control devices. Here’s a detailed explanation of how electric motors handle variations in voltage and frequency:
- Voltage Variations: Electric motors can handle certain variations in voltage without significant issues. The motor’s design factors in a voltage tolerance range to accommodate fluctuations in the power supply. However, excessive voltage variations beyond the motor’s tolerance can affect its performance and lead to problems such as overheating, increased energy consumption, and premature failure. To mitigate the impact of voltage variations, electric motors may incorporate the following features:
- Voltage Regulation: Some electric motors, especially those used in industrial applications, may include voltage regulation mechanisms. These mechanisms help stabilize the motor’s voltage, compensating for slight voltage fluctuations and maintaining a relatively steady supply.
- Voltage Protection Devices: Motor control circuits often incorporate protective devices such as voltage surge suppressors and voltage regulators. These devices help prevent voltage spikes and transient voltage variations from reaching the motor, safeguarding it against potential damage.
- Voltage Monitoring: In certain applications, voltage monitoring systems may be employed to continuously monitor the motor’s supply voltage. If voltage variations exceed acceptable limits, the monitoring system can trigger alarms or take corrective actions, such as shutting down the motor to prevent damage.
- Frequency Variations: Electric motors are designed to operate at a specific frequency, typically 50 or 60 Hz, depending on the region. However, variations in the power system frequency can occur due to factors such as grid conditions or the use of frequency converters. Electric motors handle frequency variations in the following ways:
- Constant Speed Motors: Most standard electric motors are designed for operation at a fixed speed corresponding to the rated frequency. When the frequency deviates from the rated value, the motor’s rotational speed changes proportionally. This can affect the motor’s performance, especially in applications where precise speed control is required.
- Variable Frequency Drives (VFDs): Variable frequency drives are electronic devices that control the speed of an electric motor by varying the supplied frequency and voltage. VFDs allow electric motors to operate at different speeds and handle frequency variations effectively. By adjusting the frequency and voltage output, VFDs enable precise control of motor speed and torque, making them ideal for applications where speed control and energy efficiency are critical.
- Inverter Duty Motors: Inverter duty motors are specifically designed to handle the frequency variations encountered when operated with VFDs. These motors feature improved insulation systems and robust designs to withstand the harmonic distortions and voltage spikes associated with VFD operation.
- Motor Protection: Electric motors may incorporate protective features to safeguard against adverse effects caused by voltage and frequency variations. These protection mechanisms include:
- Thermal Protection: Motors often include built-in thermal protection devices such as thermal switches or sensors. These devices monitor the motor’s temperature and can automatically shut it down if it exceeds safe limits due to voltage or frequency variations that lead to excessive heating.
- Overload Protection: Overload protection devices, such as overload relays, are employed to detect excessive currents drawn by the motor. If voltage or frequency variations cause the motor to draw abnormal currents, the overload protection device can interrupt the power supply to prevent damage.
- Voltage/Frequency Monitoring: Advanced motor control systems may incorporate voltage and frequency monitoring capabilities. These systems continuously measure and analyze the motor’s supply voltage and frequency, providing real-time feedback on any deviations. If voltage or frequency variations exceed predetermined thresholds, the monitoring system can activate protective actions or trigger alarms for further investigation.
In summary, electric motors handle variations in voltage and frequency through design considerations, additional control devices, and protective mechanisms. Voltage variations are managed through voltage regulation, protective devices, and monitoring systems. Frequency variations can be accommodated by using variable frequency drives (VFDs) or employing inverter duty motors. Motor protection features, such as thermal protection and overload relays, help safeguard the motor against adverse effects caused by voltage and frequency variations. These measures ensure the reliable and efficient operation of electric motors under different voltage and frequency conditions.
How do electric motors generate motion and mechanical work?
Electric motors generate motion and mechanical work through the interaction of magnetic fields and the conversion of electrical energy into mechanical energy. Here’s a detailed explanation of how electric motors accomplish this:
- Magnetic Fields: Electric motors consist of a stationary part called the stator and a rotating part called the rotor. The stator contains coils of wire that are supplied with an electric current, creating a magnetic field around them. The rotor, on the other hand, typically has magnets or electromagnets that produce their own magnetic fields.
- Magnetic Field Interaction: When an electric current flows through the coils in the stator, it generates a magnetic field. The interaction between the magnetic fields of the stator and the rotor creates a rotational force, also known as torque. This torque causes the rotor to start rotating.
- Electromagnetic Induction: In certain types of electric motors, such as induction motors, electromagnetic induction plays a significant role. When alternating current (AC) is supplied to the stator, it creates a changing magnetic field. This changing magnetic field induces voltage in the rotor, which leads to the flow of current in the rotor. The current in the rotor produces its own magnetic field, and the interaction between the stator’s magnetic field and the rotor’s magnetic field results in rotation.
- Commutation: In motors that use direct current (DC), such as brushed DC motors, commutation is employed. Commutation is the process of reversing the direction of current in the rotor’s electromagnets as the rotor rotates. This is done using a component called a commutator, which ensures that the magnetic fields of the rotor and the stator are always properly aligned. By periodically reversing the current, the commutator allows for continuous rotation.
- Conversion of Electrical Energy to Mechanical Energy: As the rotor rotates, the mechanical energy is produced. The rotational motion of the rotor is transferred to the motor’s output shaft, which is connected to the load or the device that needs to be driven. The mechanical work is performed as the output shaft drives the load, such as spinning a fan blade, rotating a conveyor belt, or powering a machine.
In summary, electric motors generate motion and mechanical work by utilizing the interaction of magnetic fields and the conversion of electrical energy into mechanical energy. The electric current flowing through the stator’s coils creates a magnetic field that interacts with the magnetic field of the rotor, producing torque and initiating rotation. In some motors, electromagnetic induction is employed, where a changing magnetic field induces voltage and current in the rotor, leading to rotation. Commutation, in certain motor types, ensures continuous rotation by reversing the current in the rotor’s electromagnets. The resulting rotational motion is then transferred to the motor’s output shaft, enabling the motor to perform mechanical work by driving the load.
editor by CX 2024-04-03
China Good quality 12V 24V 48V 72V 310V 90nm 80 Rpm 60rpm 1kw Brushless DC Worm Gear Electric Motor a/c vacuum pump
Product Description
Product Description
Feature:
A. High power range from 50W to 2KW
B. Dia: 57mm-110mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller
Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
Δ 86mm BLDC Motor with RV40 Worm Gearbox Size Dimensions
Dimensions (Unit: mm )
Mounting screws are included with gear head.
Δ Brushless DC Motor Specification:
|
Motor Power (W) |
600 |
1000 |
1500 |
|
Motor Length(mm) |
123 |
153 |
183 |
|
Motor Rated Speed(rpm) |
2000 |
||
Δ RV63 Worm Gearbox Specification:
| Gear Ratio | 7.5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | 100 |
| Rated output speed(rpm) | 267 | 200 | 133 | 100 | 80 | 67 | 50 | 40 | 33 | 25 | 20 |
| Rated Torque(N.m) | 28.7 | 38.2 | 57.3 | 74.5 | 90.7 | 106 | 133.7 | 124 | 94 | 115 | 87 |
Other Specification form:
Δ Motor interface, Voltage, Speed can be customized.
For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Motor Flange Size
Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.
BLDC Motor with Gearbox Range
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.
Q7:What’s your warranty terms?
A6: One year /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 275.4/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What factors should be considered when selecting the right electric motor for a task?
When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:
- Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
- Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
- Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
- Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
- Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
- Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
- Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
- Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.
By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.
How do electric motors contribute to the precision of tasks like robotics?
Electric motors play a critical role in enabling the precision of tasks in robotics. Their unique characteristics and capabilities make them well-suited for precise and controlled movements required in robotic applications. Here’s a detailed explanation of how electric motors contribute to the precision of tasks in robotics:
- Precise Positioning: Electric motors offer precise positioning capabilities, allowing robots to move with accuracy and repeatability. By controlling the motor’s speed, direction, and rotation, robots can achieve precise position control, enabling them to perform tasks with high levels of accuracy. This is particularly important in applications that require precise manipulation, such as assembly tasks, pick-and-place operations, and surgical procedures.
- Speed Control: Electric motors provide precise speed control, allowing robots to perform tasks at varying speeds depending on the requirements. By adjusting the motor’s speed, robots can achieve smooth and controlled movements, which is crucial for tasks that involve delicate handling or interactions with objects or humans. The ability to control motor speed precisely enhances the overall precision and safety of robotic operations.
- Torque Control: Electric motors offer precise torque control, which is essential for tasks that require forceful or delicate interactions. Torque control allows robots to exert the appropriate amount of force or torque, enabling them to handle objects, perform assembly tasks, or execute movements with the required precision. By modulating the motor’s torque output, robots can delicately manipulate objects without causing damage or apply sufficient force for tasks that demand strength.
- Feedback Control Systems: Electric motors in robotics are often integrated with feedback control systems to enhance precision. These systems utilize sensors, such as encoders or resolvers, to provide real-time feedback on the motor’s position, speed, and torque. The feedback information is used to continuously adjust and fine-tune the motor’s performance, compensating for any errors or deviations and ensuring precise movements. The closed-loop nature of feedback control systems allows robots to maintain accuracy and adapt to dynamic environments or changing task requirements.
- Dynamic Response: Electric motors exhibit excellent dynamic response characteristics, enabling quick and precise adjustments to changes in command signals. This responsiveness is particularly advantageous in robotics, where rapid and accurate movements are often required. Electric motors can swiftly accelerate, decelerate, and change direction, allowing robots to perform intricate tasks with precision and efficiency.
- Compact and Lightweight: Electric motors are available in compact and lightweight designs, making them suitable for integration into various robotic systems. Their small size and high power-to-weight ratio allow for efficient utilization of space and minimal impact on the overall weight and size of the robot. This compactness and lightness contribute to the overall precision and maneuverability of robotic platforms.
Electric motors, with their precise positioning, speed control, torque control, feedback control systems, dynamic response, and compactness, significantly contribute to the precision of tasks in robotics. These motors enable robots to execute precise movements, manipulate objects with accuracy, and perform tasks that require high levels of precision. The integration of electric motors with advanced control algorithms and sensory feedback systems empowers robots to adapt to various environments, interact safely with humans, and achieve precise and controlled outcomes in a wide range of robotic applications.
How do electric motors handle variations in load, speed, and torque?
Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:
- Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
- Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
- Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
- Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.
In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.
editor by CX 2024-03-29
China high quality D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor vacuum pump ac system
Product Description
Product Description
| MODEL | VOLT | POWER | FREE SPEED | FREE CURRENT |
| D49R | 24V | 30W | 180±5RPM | <0.65A |
| D76R | 12V | 70W | 80±8RPM | <0.65A |
| D63R | 12V | 70W | 65±6RPM | <0.65A |
Motor Application
Production Line
Main Products
Packaging & Shipping
Company Profile
Certifications
FAQ
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What factors should be considered when selecting the right electric motor for a task?
When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:
- Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
- Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
- Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
- Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
- Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
- Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
- Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
- Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.
By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.
How do electric motors handle variations in voltage and frequency?
Electric motors are designed to handle variations in voltage and frequency to ensure proper operation and performance. The ability of electric motors to adapt to different voltage and frequency conditions depends on their design characteristics and the presence of additional control devices. Here’s a detailed explanation of how electric motors handle variations in voltage and frequency:
- Voltage Variations: Electric motors can handle certain variations in voltage without significant issues. The motor’s design factors in a voltage tolerance range to accommodate fluctuations in the power supply. However, excessive voltage variations beyond the motor’s tolerance can affect its performance and lead to problems such as overheating, increased energy consumption, and premature failure. To mitigate the impact of voltage variations, electric motors may incorporate the following features:
- Voltage Regulation: Some electric motors, especially those used in industrial applications, may include voltage regulation mechanisms. These mechanisms help stabilize the motor’s voltage, compensating for slight voltage fluctuations and maintaining a relatively steady supply.
- Voltage Protection Devices: Motor control circuits often incorporate protective devices such as voltage surge suppressors and voltage regulators. These devices help prevent voltage spikes and transient voltage variations from reaching the motor, safeguarding it against potential damage.
- Voltage Monitoring: In certain applications, voltage monitoring systems may be employed to continuously monitor the motor’s supply voltage. If voltage variations exceed acceptable limits, the monitoring system can trigger alarms or take corrective actions, such as shutting down the motor to prevent damage.
- Frequency Variations: Electric motors are designed to operate at a specific frequency, typically 50 or 60 Hz, depending on the region. However, variations in the power system frequency can occur due to factors such as grid conditions or the use of frequency converters. Electric motors handle frequency variations in the following ways:
- Constant Speed Motors: Most standard electric motors are designed for operation at a fixed speed corresponding to the rated frequency. When the frequency deviates from the rated value, the motor’s rotational speed changes proportionally. This can affect the motor’s performance, especially in applications where precise speed control is required.
- Variable Frequency Drives (VFDs): Variable frequency drives are electronic devices that control the speed of an electric motor by varying the supplied frequency and voltage. VFDs allow electric motors to operate at different speeds and handle frequency variations effectively. By adjusting the frequency and voltage output, VFDs enable precise control of motor speed and torque, making them ideal for applications where speed control and energy efficiency are critical.
- Inverter Duty Motors: Inverter duty motors are specifically designed to handle the frequency variations encountered when operated with VFDs. These motors feature improved insulation systems and robust designs to withstand the harmonic distortions and voltage spikes associated with VFD operation.
- Motor Protection: Electric motors may incorporate protective features to safeguard against adverse effects caused by voltage and frequency variations. These protection mechanisms include:
- Thermal Protection: Motors often include built-in thermal protection devices such as thermal switches or sensors. These devices monitor the motor’s temperature and can automatically shut it down if it exceeds safe limits due to voltage or frequency variations that lead to excessive heating.
- Overload Protection: Overload protection devices, such as overload relays, are employed to detect excessive currents drawn by the motor. If voltage or frequency variations cause the motor to draw abnormal currents, the overload protection device can interrupt the power supply to prevent damage.
- Voltage/Frequency Monitoring: Advanced motor control systems may incorporate voltage and frequency monitoring capabilities. These systems continuously measure and analyze the motor’s supply voltage and frequency, providing real-time feedback on any deviations. If voltage or frequency variations exceed predetermined thresholds, the monitoring system can activate protective actions or trigger alarms for further investigation.
In summary, electric motors handle variations in voltage and frequency through design considerations, additional control devices, and protective mechanisms. Voltage variations are managed through voltage regulation, protective devices, and monitoring systems. Frequency variations can be accommodated by using variable frequency drives (VFDs) or employing inverter duty motors. Motor protection features, such as thermal protection and overload relays, help safeguard the motor against adverse effects caused by voltage and frequency variations. These measures ensure the reliable and efficient operation of electric motors under different voltage and frequency conditions.
What industries and applications commonly use electric motors?
Electric motors are widely utilized in various industries and applications due to their versatility, efficiency, and controllability. Here’s a detailed overview of the industries and applications where electric motors are commonly employed:
- Industrial Manufacturing: Electric motors are extensively used in industrial manufacturing processes. They power machinery and equipment such as conveyor systems, pumps, compressors, fans, mixers, robots, and assembly line equipment. Electric motors provide efficient and precise control over motion, making them essential for mass production and automation.
- Transportation: Electric motors play a crucial role in the transportation sector. They are used in electric vehicles (EVs) and hybrid electric vehicles (HEVs) to drive the wheels, providing propulsion. Electric motors offer benefits such as high torque at low speeds, regenerative braking, and improved energy efficiency. They are also employed in trains, trams, ships, and aircraft for various propulsion and auxiliary systems.
- HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems utilize electric motors for air circulation, fans, blowers, and pumps. Electric motors help in maintaining comfortable indoor environments and ensure efficient cooling, heating, and ventilation in residential, commercial, and industrial buildings.
- Appliances and Household Devices: Electric motors are found in numerous household appliances and devices. They power refrigerators, washing machines, dryers, dishwashers, vacuum cleaners, blenders, food processors, air conditioners, ceiling fans, and many other appliances. Electric motors enable the necessary mechanical actions for these devices to function effectively.
- Renewable Energy: Electric motors are integral components of renewable energy systems. They are used in wind turbines to convert wind energy into electrical energy. Electric motors are also employed in solar tracking systems to orient solar panels towards the sun for optimal energy capture. Additionally, electric motors are utilized in hydroelectric power plants for controlling water flow and generating electricity.
- Medical Equipment: Electric motors are crucial in various medical devices and equipment. They power surgical tools, pumps for drug delivery and fluid management, diagnostic equipment, dental drills, patient lifts, wheelchair propulsion, and many other medical devices. Electric motors provide the necessary precision, control, and reliability required in healthcare settings.
- Robotics and Automation: Electric motors are extensively used in robotics and automation applications. They drive the joints and actuators of robots, enabling precise and controlled movement. Electric motors are also employed in automated systems for material handling, assembly, packaging, and quality control in industries such as automotive manufacturing, electronics, and logistics.
- Aerospace and Defense: Electric motors have significant applications in the aerospace and defense sectors. They are used in aircraft for propulsion, control surfaces, landing gear, and auxiliary systems. Electric motors are also employed in military equipment, drones, satellites, guided missiles, and underwater vehicles.
These are just a few examples of the industries and applications where electric motors are commonly used. Electric motors provide a reliable, efficient, and controllable means of converting electrical energy into mechanical energy, making them essential components in numerous technologies and systems across various sectors.
editor by CX 2023-11-16
China Standard D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor vacuum pump diy
Product Description
Product Description
| MODEL | VOLT | POWER | FREE SPEED | FREE CURRENT |
| D49R | 24V | 30W | 180±5RPM | <0.65A |
| D76R | 12V | 70W | 80±8RPM | <0.65A |
| D63R | 12V | 70W | 65±6RPM | <0.65A |
Motor Application
Production Line
Main Products
Packaging & Shipping
Company Profile
Certifications
FAQ
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can you provide examples of machinery or equipment that rely on electric motors?
Electric motors are extensively used in various machinery and equipment across different industries. They play a crucial role in converting electrical energy into mechanical energy to power a wide range of applications. Here are some examples of machinery and equipment that heavily rely on electric motors:
- Industrial Machinery: Electric motors are found in numerous industrial machinery and equipment, such as pumps, compressors, fans, conveyors, agitators, mixers, and machine tools. These motors provide the necessary power for moving fluids, gases, and materials, as well as driving mechanical processes in manufacturing, mining, construction, and other industrial applications.
- Electric Vehicles: Electric motors are the primary propulsion system in electric vehicles (EVs) and hybrid electric vehicles (HEVs). They provide the power needed to drive the wheels and propel the vehicle. Electric motors in EVs and HEVs offer high efficiency, instant torque, and regenerative braking capabilities, contributing to the advancement of sustainable transportation.
- Household Appliances: Many household appliances rely on electric motors for their operation. Examples include refrigerators, air conditioners, washing machines, dishwashers, vacuum cleaners, blenders, and electric fans. Electric motors enable the movement, cooling, or mechanical functions in these appliances, enhancing convenience and efficiency in daily household tasks.
- HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems utilize electric motors for various functions. Motors power the fans in air handling units, circulate air through ducts, and drive compressors in air conditioning and refrigeration systems. Electric motors in HVAC systems contribute to efficient temperature control and air circulation in residential, commercial, and industrial buildings.
- Medical Equipment: Electric motors are essential components in a wide array of medical equipment. Examples include MRI machines, X-ray machines, CT scanners, surgical robots, dental drills, infusion pumps, and patient lifts. These motors enable precise movements, imaging capabilities, and mechanical functions in medical devices, supporting diagnostics, treatment, and patient care.
- Power Tools: Electric motors are commonly used in power tools such as drills, saws, grinders, sanders, and routers. They provide the rotational force and power required for cutting, shaping, drilling, and other tasks. Electric motors in power tools offer portability, ease of use, and consistent performance for both professional and DIY applications.
- Aircraft Systems: Electric motors are increasingly utilized in aircraft systems. They power various components, including landing gear actuation systems, fuel pumps, hydraulic systems, and cabin air circulation systems. Electric motors in aircraft contribute to weight reduction, energy efficiency, and improved reliability compared to traditional hydraulic or pneumatic systems.
These examples represent just a fraction of the machinery and equipment that rely on electric motors. From industrial applications to household appliances and transportation systems, electric motors are integral to modern technology, providing efficient and reliable mechanical power for a wide range of purposes.
What safety precautions should be followed when working with electric motors?
Working with electric motors requires adherence to specific safety precautions to ensure the well-being of individuals and prevent accidents. Electric motors involve electrical hazards that can cause electric shock, burns, or other injuries if proper safety measures are not followed. Here’s a detailed explanation of the safety precautions that should be followed when working with electric motors:
- Qualified Personnel: It is important to assign work on electric motors to qualified personnel who have the necessary knowledge, training, and experience in electrical systems and motor operation. Qualified electricians or technicians should handle installation, maintenance, and repairs involving electric motors.
- De-Energization and Lockout/Tagout: Before performing any work on electric motors, they should be de-energized, and appropriate lockout/tagout procedures should be followed. This involves isolating the motor from the power source, ensuring that it cannot be energized accidentally. Lockout/tagout procedures help prevent unexpected startup and protect workers from electrical hazards.
- Personal Protective Equipment (PPE): When working with electric motors, appropriate personal protective equipment should be worn. This may include insulated gloves, safety glasses, protective clothing, and footwear with electrical insulation. PPE helps protect against potential electrical shocks, burns, and other physical hazards.
- Inspection and Maintenance: Regular inspection and maintenance of electric motors are essential to identify potential issues or defects that could compromise safety. This includes checking for loose connections, damaged insulation, worn-out components, or overheating. Any defects or abnormalities should be addressed promptly by qualified personnel.
- Proper Grounding: Electric motors should be properly grounded to prevent electrical shock hazards. Grounding ensures that any fault currents are redirected safely to the ground, reducing the risk of electric shock to individuals working on or around the motor.
- Avoiding Wet Conditions: Electric motors should not be operated or worked on in wet or damp conditions unless they are specifically designed for such environments. Water or moisture increases the risk of electrical shock. If working in wet conditions is necessary, appropriate safety measures and equipment, such as waterproof PPE, should be used.
- Safe Electrical Connections: When connecting or disconnecting electric motors, proper electrical connections should be made. This includes ensuring that power is completely switched off, using appropriate tools and techniques for making connections, and tightening electrical terminals securely. Loose or faulty connections can lead to electrical hazards, overheating, or equipment failure.
- Awareness of Capacitors: Some electric motors contain capacitors that store electrical energy even when the motor is de-energized. These capacitors can discharge unexpectedly and cause electric shock. Therefore, it is important to discharge capacitors safely before working on the motor and to be cautious of potential residual energy even after de-energization.
- Training and Knowledge: Individuals working with electric motors should receive proper training and have a good understanding of electrical safety practices and procedures. They should be knowledgeable about the potential hazards associated with electric motors and know how to respond to emergencies, such as electrical shocks or fires.
- Adherence to Regulations and Standards: Safety precautions should align with relevant regulations, codes, and standards specific to electrical work and motor operation. These may include local electrical codes, occupational safety guidelines, and industry-specific standards. Compliance with these regulations helps ensure a safe working environment.
It is crucial to prioritize safety when working with electric motors. Following these safety precautions, along with any additional guidelines provided by equipment manufacturers or local regulations, helps minimize the risk of electrical accidents, injuries, and property damage. Regular training, awareness, and a safety-focused mindset contribute to a safer working environment when dealing with electric motors.
How do electric motors handle variations in load, speed, and torque?
Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:
- Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
- Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
- Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
- Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.
In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.
editor by CX 2023-10-23
China Good quality ZD Leader 60mm-104mm High Torque Low RPM 6W 15W 25W 30W 40W 60W 90W 120W 150W- 300W 12V 24V 48V 90V 110-220V Brushed Electric DC Gear Motor vacuum pump oil near me
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
DC Gear Motor
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| MOTOR TYPE | Brushed |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | 12V,24V,90V,220V |
| Accessories | Electric Brake / Encoder |
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| Gear Ratio | 3K-200K |
| Type Of Pinion | GN Type / GU Type |
| Gearbox Type | Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox |
Type Of DC Motor
Other Products
Company Profile
| Application: | Universal, Industrial, Household Appliances, Equipment |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 2-6 |
| Customization: |
Available
|
|
|---|
Can electric motors be adapted for use in both residential and industrial settings?
Yes, electric motors can be adapted for use in both residential and industrial settings. Their versatility, efficiency, and wide range of power options make them suitable for various applications in both environments. Here’s a detailed explanation of how electric motors can be adapted for use in residential and industrial settings:
- Residential Applications: Electric motors find numerous applications in residential settings, where their compact size, quiet operation, and energy efficiency are highly valued. Some common residential uses of electric motors include:
- Home Appliances: Electric motors power a wide range of home appliances such as refrigerators, washing machines, dishwashers, vacuum cleaners, fans, and air conditioners. These motors are designed to provide efficient and reliable operation while minimizing noise and energy consumption.
- Garage Door Openers: Electric motors are commonly used in residential garage door openers, providing convenient and automated access to the garage.
- HVAC Systems: Electric motors drive the fans and compressors in heating, ventilation, and air conditioning (HVAC) systems, contributing to efficient climate control and indoor comfort.
- Pool Pumps: Electric motors power pool pumps, circulating water and maintaining water quality in residential swimming pools.
- Power Tools: Electric motors are integral components of various power tools used in residential settings, including drills, saws, and trimmers.
- Industrial Applications: Electric motors are extensively used in industrial settings due to their reliability, controllability, and adaptability to various industrial processes. Some common industrial applications of electric motors include:
- Manufacturing Machinery: Electric motors drive a wide range of manufacturing machinery, including conveyor systems, pumps, compressors, mixers, and agitators. These motors are capable of providing precise speed and torque control, enhancing productivity and process efficiency.
- Industrial Fans and Blowers: Electric motors power fans and blowers for ventilation, cooling, and air circulation in industrial facilities, contributing to a comfortable and safe working environment.
- Machine Tools: Electric motors drive machine tools such as lathes, milling machines, and grinders, enabling precision machining operations in industrial manufacturing processes.
- Material Handling Equipment: Electric motors are widely used in material handling equipment such as forklifts, conveyor systems, and hoists, facilitating efficient movement and transportation of goods within industrial facilities.
- Pumps and Compressors: Electric motors power pumps and compressors in industrial applications, such as water supply systems, HVAC systems, and pneumatic systems.
- Adaptability and Customization: Electric motors can be adapted and customized to meet specific requirements in both residential and industrial settings. They are available in a wide range of sizes, power ratings, and configurations to accommodate diverse applications. Motors can be designed for different voltages, frequencies, and environmental conditions, allowing for seamless integration into various systems and equipment. Additionally, advancements in motor control technologies, such as variable frequency drives (VFDs), enable precise speed and torque control, making electric motors highly versatile and adaptable to different operational needs.
- Energy Efficiency and Environmental Benefits: The use of electric motors in both residential and industrial settings offers significant energy efficiency advantages. Electric motors have higher efficiency compared to other types of motors, resulting in reduced energy consumption and operational costs. Furthermore, electric motors produce zero direct emissions at the point of use, contributing to a cleaner and more sustainable environment. In residential settings, energy-efficient electric motors in appliances and HVAC systems help homeowners reduce their energy bills and minimize their carbon footprint. In industrial applications, the adoption of electric motors supports energy conservation initiatives and aligns with sustainability goals.
In summary, electric motors are adaptable for use in both residential and industrial settings. Their compact size, energy efficiency, controllability, and versatility make them suitable for a wide range of applications, from home appliances and garage door openers to manufacturing machinery and material handling equipment. The use of electric motors brings benefits such as improved energy efficiency, reduced emissions, quieter operation, and enhanced control, contributing to the efficiency and sustainability of residential and industrial operations.
Are there any emerging trends in electric motor technology, such as smart features?
Yes, there are several emerging trends in electric motor technology, including the integration of smart features. These trends aim to improve motor performance, efficiency, and functionality, while also enabling connectivity and advanced control capabilities. Here’s a detailed explanation of some of the emerging trends in electric motor technology:
- Internet of Things (IoT) Integration: Electric motors are becoming increasingly connected as part of the broader IoT ecosystem. IoT integration allows motors to communicate, share data, and be remotely monitored and controlled. By embedding sensors, communication modules, and data analytics capabilities, motors can provide real-time performance data, predictive maintenance insights, and energy consumption information. This connectivity enables proactive maintenance, optimized performance, and enhanced energy efficiency.
- Condition Monitoring and Predictive Maintenance: Smart electric motors are equipped with sensors that monitor various parameters such as temperature, vibration, and current. This data is analyzed in real-time to detect anomalies and potential faults. By implementing predictive maintenance algorithms, motor failures can be anticipated, enabling maintenance activities to be scheduled proactively. This trend reduces unplanned downtime, improves reliability, and optimizes maintenance costs.
- Advanced Motor Control and Optimization: Emerging electric motor technologies focus on advanced motor control techniques and optimization algorithms. These advancements allow for precise control of motor performance, adapting to changing load conditions, and optimizing energy efficiency. Additionally, sophisticated control algorithms enable motor systems to operate in coordination with other equipment, such as variable speed drives, power electronics, and energy storage systems, resulting in improved overall system efficiency.
- Energy Harvesting and Regenerative Features: Electric motors can harness energy through regenerative braking and energy harvesting techniques. Regenerative braking allows motors to recover and convert kinetic energy into electrical energy, which can be fed back into the system or stored for later use. Energy harvesting technologies, such as piezoelectric or electromagnetic systems, can capture ambient energy and convert it into usable electrical energy. These features enhance energy efficiency and reduce overall power consumption.
- Integration with Artificial Intelligence (AI) and Machine Learning (ML): The integration of electric motors with AI and ML technologies enables advanced motor control, optimization, and decision-making capabilities. AI and ML algorithms analyze motor performance data, identify patterns, and make real-time adjustments to optimize efficiency and performance. The combination of AI/ML with electric motors opens up possibilities for autonomous motor control, adaptive energy management, and intelligent fault detection.
- Miniaturization and Lightweight Design: Emerging trends in electric motor technology focus on miniaturization and lightweight design without compromising performance. This trend is particularly relevant for portable devices, electric vehicles, and aerospace applications. Advancements in materials, manufacturing processes, and motor design allow for smaller, lighter, and more powerful motors, enabling greater mobility, improved efficiency, and increased power density.
The integration of smart features in electric motor technology is driving advancements in connectivity, data analytics, predictive maintenance, advanced control, energy harvesting, AI/ML integration, and miniaturization. These trends are revolutionizing the capabilities and functionality of electric motors, making them more intelligent, efficient, and adaptable to various applications. As technology continues to evolve, electric motors are expected to play a crucial role in the ongoing transition towards smart and sustainable industries.
What is an electric motor and how does it function?
An electric motor is a device that converts electrical energy into mechanical energy. It is a common type of motor used in various applications, ranging from household appliances to industrial machinery. Electric motors operate based on the principle of electromagnetism and utilize the interaction between magnetic fields and electric current to generate rotational motion. Here’s a detailed explanation of how an electric motor functions:
- Basic Components: An electric motor consists of several key components. These include a stationary part called the stator, which typically contains one or more coils of wire wrapped around a core, and a rotating part called the rotor, which is connected to an output shaft. The stator and the rotor are often made of magnetic materials.
- Electromagnetic Fields: The stator is supplied with an electric current, which creates a magnetic field around the coils. This magnetic field is typically generated by the flow of direct current (DC) or alternating current (AC) through the coils. The rotor, on the other hand, may have permanent magnets or electromagnets that produce their own magnetic fields.
- Magnetic Interactions: When an electric current flows through the coils in the stator, it generates a magnetic field. The interaction between the magnetic fields of the stator and the rotor causes a rotational force or torque to be exerted on the rotor. The direction of the current and the arrangement of the magnetic fields determine the direction of the rotational motion.
- Electromagnetic Induction: In some types of electric motors, such as induction motors, electromagnetic induction plays a significant role. When alternating current is supplied to the stator, it creates a changing magnetic field that induces voltage in the rotor. This induced voltage generates a current in the rotor, which in turn produces a magnetic field that interacts with the stator’s magnetic field, resulting in rotation.
- Commutation: In motors that use direct current (DC), such as brushed DC motors, an additional component called a commutator is employed. The commutator helps to reverse the direction of the current in the rotor’s electromagnets as the rotor rotates. By periodically reversing the current, the commutator ensures that the magnetic fields of the rotor and the stator are always properly aligned, resulting in continuous rotation.
- Output Shaft: The rotational motion generated by the interaction of the magnetic fields is transferred to the output shaft of the motor. The output shaft is connected to the load, such as a fan blade or a conveyor belt, allowing the mechanical energy produced by the motor to be utilized for various applications.
In summary, an electric motor converts electrical energy into mechanical energy through the interaction of magnetic fields and electric current. By supplying an electric current to the stator, a magnetic field is created, which interacts with the magnetic field of the rotor, causing rotational motion. The type of motor and the arrangement of its components determine the specific operation and characteristics of the motor. Electric motors are widely used in numerous devices and systems, providing efficient and reliable mechanical power for a wide range of applications.
editor by CX 2023-10-20
China factory 12V 24V 36V Micro DC AC Gear Box BLDC Brushless Brushed Universal Table Fan Car Electric Motor for Robot /Fascia Massage Gun /Ginder/Blender/Mixer/Juicer with Hot selling
Product Description
Product Description
In such cases, CJC’s outer rotor motors are for your products: You prefer motor carrys higher inertia and builds higher force. Your are looking for high motor power with low energy consumption but with a compact size.
BLDC5530 is most suitable for stirring, vertical grinding and other low-speed vertical installation equipment with soft start, such as coffee makers, mixers, blenders, juicers, meat grinders, as well as creative new product, such as scooter board, massage gun, outboard wheels, strength loader for fitness.
Please consider the following requirements before requesting customization: motor size, controller, motor ratings, gearbox(if any), or other significant factors.
The following parameters for your reference, we could customize motor for your applications.
Parameters:
| Rated Voltage | DC 12~24V | Rated Speed | 3200RPM |
| Rated Current | 5A@24V@32000RPM | Torque | 280mN.M |
| Rated Power | 120-200W | With Controller | YES |
| No-Load Current | 0.6A | No-Load Speed | 4000RPM |
Drawing:
Characteristic of BLDC Motor:
Applications:
Company Profile
Qualification Certificates:
Key Customers:
Exhibition:
FAQ
Q: Can I visit your factory before we place the order?
A: Yes. You are welcome to visit our factory.
Q: Do you accept customization?
A: Of course. We have a strong design team. Any problems will get our technical answer.
Q: How soon can I get the price?
A: Usually we quote within 24 hours after getting your inquiry (Except weekend and holidays). If you are very urgent to get the price, please
contact us by email or other way so that we can quote.
Q: What’s the delivery time of samples?
A: 1-3 weeks.
Q: What’s the delivery time of mass production?
A: Normally one month. It depends on your order quantity or other special situation.
Q: What’s your payment terms?
A: T/T, Paypal, Western Union, and other payment ways is available. Please contact us which payment ways you need before placing the order. Payment terms: 30%-50% deposit, the balance before shipment.
Q: What’s the shipping way?
A: We accept shipping way by Express (DHL, UPS, Fedex, etc), by Sea and other shipping way. Please contact us if you need other shipping
way before shipment.
| Application: | Universal, Industrial, Household Appliances |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2-6 |
| Samples: |
US$ 3.99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
How do electric motors contribute to the efficiency of tasks like transportation?
Electric motors play a significant role in enhancing the efficiency of various transportation tasks. Their unique characteristics and advantages contribute to improved performance, reduced energy consumption, and environmental benefits. Here’s a detailed explanation of how electric motors contribute to the efficiency of tasks like transportation:
- High Energy Conversion Efficiency: Electric motors are known for their high energy conversion efficiency. They can convert a large percentage of electrical energy supplied to them into mechanical energy, resulting in minimal energy losses. Compared to internal combustion engines (ICEs), electric motors can achieve significantly higher efficiencies, which translates to improved energy utilization and reduced fuel consumption.
- Instant Torque and Responsive Performance: Electric motors deliver instant torque, providing quick acceleration and responsive performance. This characteristic is particularly advantageous in transportation tasks, such as electric vehicles (EVs) and electric trains, where rapid acceleration and deceleration are required. The immediate response of electric motors enhances overall vehicle efficiency and driver experience.
- Regenerative Braking: Electric motors enable regenerative braking, a process where the motor acts as a generator to convert kinetic energy into electrical energy during deceleration or braking. This recovered energy is then stored in batteries or fed back into the power grid, reducing energy waste and extending the vehicle’s range. Regenerative braking improves overall efficiency and helps maximize the energy efficiency of electric vehicles.
- Efficient Power Distribution: Electric motors in transportation systems can be powered by electricity generated from various sources, including renewable energy. This allows for a diversified and cleaner energy mix, contributing to reduced greenhouse gas emissions and environmental impact. By utilizing electric motors, transportation tasks can leverage the increasing availability of renewable energy resources, leading to a more sustainable and efficient transport ecosystem.
- Reduced Maintenance Requirements: Electric motors have fewer moving parts compared to ICEs, resulting in reduced maintenance requirements. They eliminate the need for components like spark plugs, fuel injection systems, and complex exhaust systems. As a result, electric motors typically have longer service intervals, lower maintenance costs, and reduced downtime. This enhances operational efficiency and reduces the overall maintenance burden in transportation applications.
- Quiet and Vibration-Free Operation: Electric motors operate quietly and produce minimal vibrations compared to ICEs. This characteristic contributes to a more comfortable and pleasant passenger experience, especially in electric vehicles and electric trains. The reduced noise and vibration levels enhance the overall efficiency and comfort of transportation tasks while minimizing noise pollution in urban environments.
- Efficient Power Management and Control: Electric motors can be integrated with advanced power management and control systems. This allows for precise control over motor speed, torque, and power output, optimizing efficiency for specific transportation tasks. Intelligent control algorithms and energy management systems can further enhance the efficiency of electric motors by dynamically adjusting power delivery based on demand, driving conditions, and energy availability.
- Reduction of Emissions and Environmental Impact: Electric motors contribute to significant reductions in emissions and environmental impact compared to traditional combustion engines. By eliminating direct emissions at the point of use, electric motors help improve air quality and reduce greenhouse gas emissions. When powered by renewable energy sources, electric motors enable nearly zero-emission transportation, paving the way for a cleaner and more sustainable transportation sector.
Through their high energy conversion efficiency, instant torque, regenerative braking, efficient power distribution, reduced maintenance requirements, quiet operation, efficient power management, and environmental benefits, electric motors significantly enhance the efficiency of tasks like transportation. The widespread adoption of electric motors in transportation systems has the potential to revolutionize the industry, promoting energy efficiency, reducing reliance on fossil fuels, and mitigating environmental impact.
Can electric motors be used in renewable energy systems like wind turbines?
Yes, electric motors can be used in renewable energy systems like wind turbines. In fact, electric motors play a crucial role in converting the kinetic energy of the wind into electrical energy in wind turbines. Here’s a detailed explanation of how electric motors are utilized in wind turbines and their role in renewable energy systems:
Wind turbines are designed to capture the energy from the wind and convert it into electrical power. Electric motors are used in wind turbines to drive the rotation of the turbine blades and generate electricity through the following process:
- Wind Capture: The wind turbine blades are designed to efficiently capture the kinetic energy of the wind. As the wind blows, it causes the blades to rotate.
- Blade Rotation: The rotational motion of the turbine blades is achieved through electric motors known as pitch motors. Pitch motors adjust the angle or pitch of the blades to optimize their orientation relative to the wind direction. The electric motors drive the mechanical mechanism that rotates the blades, allowing them to capture the maximum energy from the wind.
- Power Generation: The rotation of the wind turbine blades drives the main shaft of the turbine, which is connected to an electric generator. The generator consists of another electric motor known as the generator motor or generator rotor. The rotational motion of the generator rotor within a magnetic field induces an electrical current in the generator’s stator windings, producing electricity.
- Power Conversion and Distribution: The electricity generated by the wind turbine’s generator motor is typically in the form of alternating current (AC). To make it compatible with the electrical grid or local power system, the AC power is converted to the appropriate voltage and frequency using power electronics such as inverters. These power electronics may also incorporate electric motors for various conversion and control functions.
- Integration with Renewable Energy Systems: Wind turbines, equipped with electric motors, are integrated into renewable energy systems to contribute to the generation of clean and sustainable power. Multiple wind turbines can be connected together to form wind farms, which collectively generate significant amounts of electricity. The electricity produced by wind turbines can be fed into the electrical grid, used to power local communities, or stored in energy storage systems for later use.
Electric motors in wind turbines enable the efficient conversion of wind energy into electrical energy, making wind power a viable and renewable energy source. The advancements in motor and generator technologies, along with control systems and power electronics, have enhanced the performance, reliability, and overall efficiency of wind turbines. Additionally, electric motors allow for precise control and adjustment of the turbine blades, optimizing the energy capture and minimizing the impact of varying wind conditions.
Overall, the use of electric motors in wind turbines is instrumental in harnessing the power of wind and contributing to the generation of clean and sustainable energy in renewable energy systems.
How do electric motors handle variations in load, speed, and torque?
Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:
- Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
- Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
- Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
- Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.
In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.
editor by CX 2023-10-20
China OEM 42mm Electric Motor 1000rpm Brushed DC 12V Planetary Gear Motor with Break Small Motor motor brushes
Product Description
| BG 42ZYT DC Brushed Motor | |
| Environmental Conditons | -20ºC~50ºC |
| Lnsulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of phases | Single |
| Lifespan | >1000h |
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 42775-1 | 12 | 10.4 | 2430 | 0.04 | 1.3 | 3000 | 0.4 | 0.25 | 6.7 |
| BG 42775-2 | 24 | 21.1 | 3850 | 0.05 | 1.25 | 4500 | 0.25 | 0.4 | 8.3 |
| We can also customize products according to customer requirements . | |||||||||
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 10.2 | 19.2 | 26.9 | 188 | 264 | 721 | 669 | 1911 |
| NO-load speed | 1167 | 700 | 437 | 175 | 98 | 87.5 | 58 | 36 |
| Rated speed(rpm) | 1000 | 600 | 375 | 150 | 83 | 75 | 50 | 31 |
| Rated torque | 0.34 | 0.65 | 0.9 | 5.6 | 6 | 6 | 6 | 6 |
Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!
Q:1.What kind of motors can you provide?
A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;
Q:2.Can you send me a price list?
A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.
Q4:Can you provide OEM or ODM service?
A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l visit your factory before we place an order?
A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.
Q:6.What’s the lead time for a regular order?
A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-05-26
China Professional 42mm Electric Motor 1000rpm Brushed DC 12V Planetary Gear Motor with Break Small Motor with Hot selling
Product Description
| BG 42ZYT DC Brushed Motor | |
| Environmental Conditons | -20ºC~50ºC |
| Lnsulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of phases | Single |
| Lifespan | >1000h |
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 42775-1 | 12 | 10.4 | 2430 | 0.04 | 1.3 | 3000 | 0.4 | 0.25 | 6.7 |
| BG 42775-2 | 24 | 21.1 | 3850 | 0.05 | 1.25 | 4500 | 0.25 | 0.4 | 8.3 |
| We can also customize products according to customer requirements . | |||||||||
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 10.2 | 19.2 | 26.9 | 188 | 264 | 721 | 669 | 1911 |
| NO-load speed | 1167 | 700 | 437 | 175 | 98 | 87.5 | 58 | 36 |
| Rated speed(rpm) | 1000 | 600 | 375 | 150 | 83 | 75 | 50 | 31 |
| Rated torque | 0.34 | 0.65 | 0.9 | 5.6 | 6 | 6 | 6 | 6 |
Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!
Q:1.What kind of motors can you provide?
A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;
Q:2.Can you send me a price list?
A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.
Q:3.Can l get some samples?
A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.
Q4:Can you provide OEM or ODM service?
A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.
Q5:Can l visit your factory before we place an order?
A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.
Q:6.What’s the lead time for a regular order?
A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by CX 2023-05-25
China High Torque 12V Electric Metal DC Planetary Gear Motor for Robot and Electric Curtain with Best Sales
Product Description
| 24ZYJ DC Worm Equipment Motor | |||||
| Basic Info | |||||
| Item | Data | ||||
| Tem Increase | 40K | ||||
| Working Tem | (-20ºC~+80ºC) | ||||
| Insulation Resistance | 100MΩ min 500VDC | ||||
| Surge Examination | 500VAC for 1min | ||||
| Insulation Course | E | ||||
| Weight | 120g | ||||
The specification of DC Electrical Worm Equipment Reducer Motor with higher torque
| Specification | |||||||||||
| PN | Rated Voltage | Preliminary Velocity | Ratio | Power | Noload Speed | Noload Existing | Rated Velocity | Rated Existing | Rated Torque | Stall Torque | Stall Existing |
| V DC | rpm | 1:xxx | W | rpm | mA | rpm | mA | Kg.cm | Kg.cm | mA | |
| 24ZYJ4632-65A | twelve | 6500 | a hundred | three | 65 | eighty | fifty | two hundred | .seventy five | 2 | 1000 |
| 24ZYJ4632-28A | twelve | 5000 | a hundred and eighty | 3 | 28 | 80 | 23 | two hundred | 1.6 | 3 | one thousand |
| 24ZYJ4632-38A | 12 | 9500 | 250 | 3 | 38 | a hundred | 33 | 250 | 2.six | five | 1500 |
The drawing of DC Electrical Worm Gear Reducer Motor with large torque
Underneath are only some standard designs, for more specification or a customed motor, pls make contact with us.
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Probond motors patterns brush, brushless, stepper, hysteresis and linear motors to meet up with clients needs.
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The AC/DC gear motors are dependent on to unique magetic circuits that enhance motor layout for substantial velocity reduced torque and low speed high torque.
These motors give you reduced rotational losses, outstanding thermal transfer, interchangeable end caps, very easily sealed. Options incorporate connectors, encoders, shaft modifications, dimensional changes, and so on.
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Probond Sonicare Toothbrush Motor and Thermostatic Valve Hysteresis Motor are our very hot items on market in 2017 with highly good quality stage and competitive price.
Please kindly get in touch with us to get a catalogue.
Terms of Trade
| Terms of price | FOB,CIF,CFR,EXW,DDP,and so forth. |
| Terms of payment | 100% T/T in advance for samples |
| Bulk quantity payment way can be negotited | |
| Warranty | 12 months limited warranty once the items are delivered to the buyer. |
| Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
| Package | Carton o plywood pallet. |
| Place of loading | ZheJiang , HangZhou, etc. |
| Shipment carrier | Items are usually shipped via Fedex,DHL, TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
| Delivery time | Usually within 5 working days by Express fifteen-30 working days by vessel |
Our promise to our Consumers:
1. Reply customer’s inquiry inside 2 functioning times.
2. Reply to our buyer questions & Worries inside of 3 doing work times.
3. Accept Client acquire orders in 24 hrs.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Beauty Equipments |
|---|---|
| Operating Speed: | High Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 6 |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| 24ZYJ DC Worm Gear Motor | |||||
| Basic Info | |||||
| Item | Data | ||||
| Tem Rise | 40K | ||||
| Working Tem | (-20ºC~+80ºC) | ||||
| Insulation Resistance | 100MΩ min 500VDC | ||||
| Surge Test | 500VAC for 1min | ||||
| Insulation Class | E | ||||
| Weight | 120g | ||||
###
| Specification | |||||||||||
| PN | Rated Voltage | Initial Speed | Ratio | Power | Noload Speed | Noload Current | Rated Speed | Rated Current | Rated Torque | Stall Torque | Stall Current |
| V DC | rpm | 1:xxx | W | rpm | mA | rpm | mA | Kg.cm | Kg.cm | mA | |
| 24ZYJ4632-65A | 12 | 6500 | 100 | 3 | 65 | 80 | 50 | 200 | 0.75 | 2 | 1000 |
| 24ZYJ4632-28A | 12 | 5000 | 180 | 3 | 28 | 80 | 23 | 200 | 1.6 | 3 | 1000 |
| 24ZYJ4632-38A | 12 | 9500 | 250 | 3 | 38 | 100 | 33 | 250 | 2.6 | 5 | 1500 |
###
| Terms of price | FOB,CIF,CFR,EXW,DDP,etc. |
| Terms of payment | 100% T/T in advance for samples |
| Bulk quantity payment way can be negotited | |
| Warranty | 12 months limited warranty once the items are delivered to the buyer. |
| Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
| Package | Carton o plywood pallet. |
| Place of loading | Shanghai, Ningbo, etc. |
| Shipment carrier | Items are usually shipped via Fedex,DHL, TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
| Delivery time | Usually within 5 working days by Express 15-30 working days by vessel |
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Beauty Equipments |
|---|---|
| Operating Speed: | High Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 6 |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| 24ZYJ DC Worm Gear Motor | |||||
| Basic Info | |||||
| Item | Data | ||||
| Tem Rise | 40K | ||||
| Working Tem | (-20ºC~+80ºC) | ||||
| Insulation Resistance | 100MΩ min 500VDC | ||||
| Surge Test | 500VAC for 1min | ||||
| Insulation Class | E | ||||
| Weight | 120g | ||||
###
| Specification | |||||||||||
| PN | Rated Voltage | Initial Speed | Ratio | Power | Noload Speed | Noload Current | Rated Speed | Rated Current | Rated Torque | Stall Torque | Stall Current |
| V DC | rpm | 1:xxx | W | rpm | mA | rpm | mA | Kg.cm | Kg.cm | mA | |
| 24ZYJ4632-65A | 12 | 6500 | 100 | 3 | 65 | 80 | 50 | 200 | 0.75 | 2 | 1000 |
| 24ZYJ4632-28A | 12 | 5000 | 180 | 3 | 28 | 80 | 23 | 200 | 1.6 | 3 | 1000 |
| 24ZYJ4632-38A | 12 | 9500 | 250 | 3 | 38 | 100 | 33 | 250 | 2.6 | 5 | 1500 |
###
| Terms of price | FOB,CIF,CFR,EXW,DDP,etc. |
| Terms of payment | 100% T/T in advance for samples |
| Bulk quantity payment way can be negotited | |
| Warranty | 12 months limited warranty once the items are delivered to the buyer. |
| Lead time | Usually within 2 weeks for trial orders, within 3 weeks for bulk orders. |
| Package | Carton o plywood pallet. |
| Place of loading | Shanghai, Ningbo, etc. |
| Shipment carrier | Items are usually shipped via Fedex,DHL, TNT,UPS,EMS for trial orders and via vessel for bulk orders. |
| Delivery time | Usually within 5 working days by Express 15-30 working days by vessel |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-04-07