Product Description
Product Description
Application:
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| Communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| Robots | educational robot, programming robot, medical robot, escort robot and etc. |
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
We Have passed to hold ISO9001:2015 / ISO14001:2015 and IATF16949:2016 and more… /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Household Appliances |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 3 |
| Customization: |
Available
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How do manufacturers ensure the quality and reliability of electric motors?
Manufacturers employ several measures and quality control processes to ensure the quality and reliability of electric motors. These measures span from design and manufacturing stages to testing and inspections. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of electric motors:
- Robust Design and Engineering: Manufacturers invest significant effort in designing electric motors with robust engineering principles. This involves careful selection of materials, precise calculations, and simulation techniques to ensure optimal performance and durability. Thorough design reviews and analysis are conducted to identify potential issues and optimize the motor’s design for reliability.
- Stringent Manufacturing Processes: Manufacturers adhere to stringent manufacturing processes to maintain consistent quality standards. This includes using advanced manufacturing technologies, automated assembly lines, and precision machining to ensure accurate and reliable motor production. Strict quality control measures are implemented at each stage of manufacturing, including material inspection, component testing, and assembly verification.
- Quality Control and Testing: Comprehensive quality control and testing procedures are implemented to assess the performance and reliability of electric motors. This includes electrical testing to verify motor characteristics such as voltage, current, power consumption, and efficiency. Mechanical testing is conducted to assess factors like torque, vibration, and noise levels. Additionally, endurance tests are performed to evaluate the motor’s performance over extended operating periods.
- Certifications and Compliance: Electric motor manufacturers often obtain certifications and comply with industry standards to ensure quality and reliability. These certifications, such as ISO 9001, IEC standards, and UL certifications, demonstrate that the manufacturer follows recognized quality management systems and meets specific requirements for product safety, performance, and reliability. Compliance with these standards provides assurance to customers regarding the motor’s quality.
- Reliability Testing: Manufacturers conduct extensive reliability testing to assess the motor’s performance under various conditions and stress factors. This may include accelerated life testing, temperature and humidity testing, thermal cycling, and load testing. Reliability testing helps identify potential weaknesses, evaluate the motor’s robustness, and ensure it can withstand real-world operating conditions without compromising performance or reliability.
- Continuous Improvement and Feedback: Manufacturers emphasize continuous improvement by gathering feedback from customers, field testing, and warranty analysis. By monitoring the performance of motors in real-world applications, manufacturers can identify any issues or failure patterns and make necessary design or process improvements. Customer feedback also plays a crucial role in driving improvements and addressing specific requirements.
- Quality Assurance and Documentation: Manufacturers maintain comprehensive documentation throughout the production process to ensure traceability and quality assurance. This includes recording and tracking raw materials, components, manufacturing parameters, inspections, and testing results. Proper documentation allows manufacturers to identify any deviations, track the motor’s history, and enable effective quality control and post-production analysis.
- Supplier Evaluation and Control: Manufacturers carefully evaluate and select reliable suppliers for motor components and materials. Supplier quality control processes are established to ensure that the sourced components meet the required specifications and quality standards. Regular supplier audits, inspections, and quality assessments are conducted to maintain a consistent supply chain and ensure the overall quality and reliability of the motors.
By implementing these measures, manufacturers ensure the quality and reliability of electric motors. Through robust design, stringent manufacturing processes, comprehensive testing, compliance with standards, continuous improvement, and effective quality control, manufacturers strive to deliver electric motors that meet or exceed customer expectations for performance, durability, and reliability.
How do electric motors contribute to the precision of tasks like robotics?
Electric motors play a critical role in enabling the precision of tasks in robotics. Their unique characteristics and capabilities make them well-suited for precise and controlled movements required in robotic applications. Here’s a detailed explanation of how electric motors contribute to the precision of tasks in robotics:
- Precise Positioning: Electric motors offer precise positioning capabilities, allowing robots to move with accuracy and repeatability. By controlling the motor’s speed, direction, and rotation, robots can achieve precise position control, enabling them to perform tasks with high levels of accuracy. This is particularly important in applications that require precise manipulation, such as assembly tasks, pick-and-place operations, and surgical procedures.
- Speed Control: Electric motors provide precise speed control, allowing robots to perform tasks at varying speeds depending on the requirements. By adjusting the motor’s speed, robots can achieve smooth and controlled movements, which is crucial for tasks that involve delicate handling or interactions with objects or humans. The ability to control motor speed precisely enhances the overall precision and safety of robotic operations.
- Torque Control: Electric motors offer precise torque control, which is essential for tasks that require forceful or delicate interactions. Torque control allows robots to exert the appropriate amount of force or torque, enabling them to handle objects, perform assembly tasks, or execute movements with the required precision. By modulating the motor’s torque output, robots can delicately manipulate objects without causing damage or apply sufficient force for tasks that demand strength.
- Feedback Control Systems: Electric motors in robotics are often integrated with feedback control systems to enhance precision. These systems utilize sensors, such as encoders or resolvers, to provide real-time feedback on the motor’s position, speed, and torque. The feedback information is used to continuously adjust and fine-tune the motor’s performance, compensating for any errors or deviations and ensuring precise movements. The closed-loop nature of feedback control systems allows robots to maintain accuracy and adapt to dynamic environments or changing task requirements.
- Dynamic Response: Electric motors exhibit excellent dynamic response characteristics, enabling quick and precise adjustments to changes in command signals. This responsiveness is particularly advantageous in robotics, where rapid and accurate movements are often required. Electric motors can swiftly accelerate, decelerate, and change direction, allowing robots to perform intricate tasks with precision and efficiency.
- Compact and Lightweight: Electric motors are available in compact and lightweight designs, making them suitable for integration into various robotic systems. Their small size and high power-to-weight ratio allow for efficient utilization of space and minimal impact on the overall weight and size of the robot. This compactness and lightness contribute to the overall precision and maneuverability of robotic platforms.
Electric motors, with their precise positioning, speed control, torque control, feedback control systems, dynamic response, and compactness, significantly contribute to the precision of tasks in robotics. These motors enable robots to execute precise movements, manipulate objects with accuracy, and perform tasks that require high levels of precision. The integration of electric motors with advanced control algorithms and sensory feedback systems empowers robots to adapt to various environments, interact safely with humans, and achieve precise and controlled outcomes in a wide range of robotic applications.
What industries and applications commonly use electric motors?
Electric motors are widely utilized in various industries and applications due to their versatility, efficiency, and controllability. Here’s a detailed overview of the industries and applications where electric motors are commonly employed:
- Industrial Manufacturing: Electric motors are extensively used in industrial manufacturing processes. They power machinery and equipment such as conveyor systems, pumps, compressors, fans, mixers, robots, and assembly line equipment. Electric motors provide efficient and precise control over motion, making them essential for mass production and automation.
- Transportation: Electric motors play a crucial role in the transportation sector. They are used in electric vehicles (EVs) and hybrid electric vehicles (HEVs) to drive the wheels, providing propulsion. Electric motors offer benefits such as high torque at low speeds, regenerative braking, and improved energy efficiency. They are also employed in trains, trams, ships, and aircraft for various propulsion and auxiliary systems.
- HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems utilize electric motors for air circulation, fans, blowers, and pumps. Electric motors help in maintaining comfortable indoor environments and ensure efficient cooling, heating, and ventilation in residential, commercial, and industrial buildings.
- Appliances and Household Devices: Electric motors are found in numerous household appliances and devices. They power refrigerators, washing machines, dryers, dishwashers, vacuum cleaners, blenders, food processors, air conditioners, ceiling fans, and many other appliances. Electric motors enable the necessary mechanical actions for these devices to function effectively.
- Renewable Energy: Electric motors are integral components of renewable energy systems. They are used in wind turbines to convert wind energy into electrical energy. Electric motors are also employed in solar tracking systems to orient solar panels towards the sun for optimal energy capture. Additionally, electric motors are utilized in hydroelectric power plants for controlling water flow and generating electricity.
- Medical Equipment: Electric motors are crucial in various medical devices and equipment. They power surgical tools, pumps for drug delivery and fluid management, diagnostic equipment, dental drills, patient lifts, wheelchair propulsion, and many other medical devices. Electric motors provide the necessary precision, control, and reliability required in healthcare settings.
- Robotics and Automation: Electric motors are extensively used in robotics and automation applications. They drive the joints and actuators of robots, enabling precise and controlled movement. Electric motors are also employed in automated systems for material handling, assembly, packaging, and quality control in industries such as automotive manufacturing, electronics, and logistics.
- Aerospace and Defense: Electric motors have significant applications in the aerospace and defense sectors. They are used in aircraft for propulsion, control surfaces, landing gear, and auxiliary systems. Electric motors are also employed in military equipment, drones, satellites, guided missiles, and underwater vehicles.
These are just a few examples of the industries and applications where electric motors are commonly used. Electric motors provide a reliable, efficient, and controllable means of converting electrical energy into mechanical energy, making them essential components in numerous technologies and systems across various sectors.
editor by CX 2024-04-12
China factory 12V 24V 48V Micro DC Gear Brushless BLDC Electric Motor Planetary/ Supr Gearbox Motor with Gearbox Customized for Mower/Drone /Automatic Door /Electric Window vacuum pump oil near me
Product Description
Product Description
In such cases, BLDC Motor with Planetary Gear Box is appropriate for your products: Your projects require self locking and more running & holding torque. You are looking to exact position control on your mechanical products.
BLDC Motor BL42R50M12 with Planetary Gear Box is recommended for projects involving smart products and medical equipment, such as door opener, foldable fitness equipment, smart switch, servo motors and etc.
Please consider the following requirements before requesting customization: speed, holding torque, space available in your product, or other significant factors.
We offer various customization options to meet specific needs:
-Wider supply voltage range, additional voltage types,
-Extended temperature range, suitable for low and high-temperature environments
-Suitable for vacuum environments
-Modified for high-speed or high-load applications
-Motors that meet increased electrical or mechanical tolerance requirements
-Configurable shaft length and second shaft end -Modified shaft sizes and gear configurations
Drawing:
Characteristic of BLDC Motor
Innovative Product Display
Product Usage
Company Profile
Certifications
Exhibition
FAQ
FAQ
Q: Can I visit your factory before we place the order?
A: Yes. You are welcome to visit our factory.
Q: Do you accept customization?
A: Of course. We have a strong design team. Any problems will get our technical answer.
Q: How soon can I get the price?
A: Usually we quote within 24 hours after getting your inquiry (Except weekend and holidays). If you are very urgent to get the price, please
contact us by email or other way so that we can quote.
Q: What’s the delivery time of samples?
A: 1-3 weeks.
Q: What’s the delivery time of mass production?
A: Normally one month. It depends on your order quantity or other special situation.
Q: What’s your payment terms?
A: T/T, Paypal, Western Union, and other payment ways is available. Please contact us which payment ways you need before placing the order. Payment terms: 30%-50% deposit, the balance before shipment.
Q: What’s the shipping way?
A: We accept shipping way by Express (DHL, UPS, Fedex, etc), by Sea and other shipping way.
Please contact us if you need other shipping way before shipment.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools |
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| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2-6 |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can electric motors be adapted for use in both residential and industrial settings?
Yes, electric motors can be adapted for use in both residential and industrial settings. Their versatility, efficiency, and wide range of power options make them suitable for various applications in both environments. Here’s a detailed explanation of how electric motors can be adapted for use in residential and industrial settings:
- Residential Applications: Electric motors find numerous applications in residential settings, where their compact size, quiet operation, and energy efficiency are highly valued. Some common residential uses of electric motors include:
- Home Appliances: Electric motors power a wide range of home appliances such as refrigerators, washing machines, dishwashers, vacuum cleaners, fans, and air conditioners. These motors are designed to provide efficient and reliable operation while minimizing noise and energy consumption.
- Garage Door Openers: Electric motors are commonly used in residential garage door openers, providing convenient and automated access to the garage.
- HVAC Systems: Electric motors drive the fans and compressors in heating, ventilation, and air conditioning (HVAC) systems, contributing to efficient climate control and indoor comfort.
- Pool Pumps: Electric motors power pool pumps, circulating water and maintaining water quality in residential swimming pools.
- Power Tools: Electric motors are integral components of various power tools used in residential settings, including drills, saws, and trimmers.
- Industrial Applications: Electric motors are extensively used in industrial settings due to their reliability, controllability, and adaptability to various industrial processes. Some common industrial applications of electric motors include:
- Manufacturing Machinery: Electric motors drive a wide range of manufacturing machinery, including conveyor systems, pumps, compressors, mixers, and agitators. These motors are capable of providing precise speed and torque control, enhancing productivity and process efficiency.
- Industrial Fans and Blowers: Electric motors power fans and blowers for ventilation, cooling, and air circulation in industrial facilities, contributing to a comfortable and safe working environment.
- Machine Tools: Electric motors drive machine tools such as lathes, milling machines, and grinders, enabling precision machining operations in industrial manufacturing processes.
- Material Handling Equipment: Electric motors are widely used in material handling equipment such as forklifts, conveyor systems, and hoists, facilitating efficient movement and transportation of goods within industrial facilities.
- Pumps and Compressors: Electric motors power pumps and compressors in industrial applications, such as water supply systems, HVAC systems, and pneumatic systems.
- Adaptability and Customization: Electric motors can be adapted and customized to meet specific requirements in both residential and industrial settings. They are available in a wide range of sizes, power ratings, and configurations to accommodate diverse applications. Motors can be designed for different voltages, frequencies, and environmental conditions, allowing for seamless integration into various systems and equipment. Additionally, advancements in motor control technologies, such as variable frequency drives (VFDs), enable precise speed and torque control, making electric motors highly versatile and adaptable to different operational needs.
- Energy Efficiency and Environmental Benefits: The use of electric motors in both residential and industrial settings offers significant energy efficiency advantages. Electric motors have higher efficiency compared to other types of motors, resulting in reduced energy consumption and operational costs. Furthermore, electric motors produce zero direct emissions at the point of use, contributing to a cleaner and more sustainable environment. In residential settings, energy-efficient electric motors in appliances and HVAC systems help homeowners reduce their energy bills and minimize their carbon footprint. In industrial applications, the adoption of electric motors supports energy conservation initiatives and aligns with sustainability goals.
In summary, electric motors are adaptable for use in both residential and industrial settings. Their compact size, energy efficiency, controllability, and versatility make them suitable for a wide range of applications, from home appliances and garage door openers to manufacturing machinery and material handling equipment. The use of electric motors brings benefits such as improved energy efficiency, reduced emissions, quieter operation, and enhanced control, contributing to the efficiency and sustainability of residential and industrial operations.
What advancements in electric motor technology have improved energy efficiency?
Advancements in electric motor technology have played a crucial role in improving energy efficiency, leading to more sustainable and environmentally friendly applications. Here’s a detailed explanation of some key advancements in electric motor technology that have contributed to enhanced energy efficiency:
- High-Efficiency Motor Designs: One significant advancement in electric motor technology is the development of high-efficiency motor designs. These designs focus on reducing energy losses during motor operation, resulting in improved overall efficiency. High-efficiency motors are engineered with optimized stator and rotor geometries, reduced core losses, and improved magnetic materials. These design enhancements minimize energy wastage and increase the motor’s efficiency, allowing it to convert a higher percentage of electrical input power into useful mechanical output power.
- Premium Efficiency Standards: Another notable advancement is the establishment and adoption of premium efficiency standards for electric motors. These standards, such as the International Electrotechnical Commission (IEC) IE3 and NEMA Premium efficiency standards, set minimum efficiency requirements for motors. Manufacturers strive to meet or exceed these standards by incorporating innovative technologies and design features that enhance energy efficiency. The implementation of premium efficiency standards has led to the widespread availability of more efficient motors in the market, encouraging energy-conscious choices and reducing energy consumption in various applications.
- Variable Speed Drives: Electric motor systems often operate under varying load conditions, and traditional motor designs operate at a fixed speed. However, the development and adoption of variable speed drives (VSDs) have revolutionized motor efficiency. VSDs, such as frequency converters or inverters, allow the motor’s speed to be adjusted according to the load requirements. By operating motors at the optimal speed for each task, VSDs minimize energy losses and significantly improve energy efficiency. This technology is particularly beneficial in applications with variable loads, such as HVAC systems, pumps, and conveyors.
- Improved Motor Control and Control Algorithms: Advanced motor control techniques and algorithms have contributed to improved energy efficiency. These control systems employ sophisticated algorithms to optimize motor performance, including speed control, torque control, and power factor correction. By precisely adjusting motor parameters based on real-time operating conditions, these control systems minimize energy losses and maximize motor efficiency. Additionally, the integration of sensor technology and feedback loops enables closed-loop control, allowing motors to respond dynamically and adaptively to changes in load demand, further enhancing energy efficiency.
- Use of Permanent Magnet Motors: Permanent magnet (PM) motors have gained popularity due to their inherent high energy efficiency. PM motors utilize permanent magnets in the rotor, eliminating the need for rotor windings and reducing rotor losses. This design enables PM motors to achieve higher power densities, improved efficiency, and enhanced performance compared to traditional induction motors. The use of PM motors is particularly prevalent in applications where high efficiency and compact size are critical, such as electric vehicles, appliances, and industrial machinery.
- Integration of Advanced Materials: Advances in materials science have contributed to improved motor efficiency. The utilization of advanced magnetic materials, such as rare-earth magnets, allows for stronger and more efficient magnetic fields, resulting in higher motor efficiency. Additionally, the development of low-loss electrical steel laminations and improved insulation materials reduces core losses and minimizes energy wastage. These advanced materials enhance the overall efficiency of electric motors, making them more energy-efficient and environmentally friendly.
The advancements in electric motor technology, including high-efficiency motor designs, premium efficiency standards, variable speed drives, improved motor control, permanent magnet motors, and advanced materials, have collectively driven significant improvements in energy efficiency. These advancements have led to more efficient motor systems, reduced energy consumption, and increased sustainability across a wide range of applications, including industrial machinery, transportation, HVAC systems, appliances, and renewable energy systems.
Can you explain the basic principles of electric motor operation?
An electric motor operates based on several fundamental principles of electromagnetism and electromagnetic induction. These principles govern the conversion of electrical energy into mechanical energy, enabling the motor to generate rotational motion. Here’s a detailed explanation of the basic principles of electric motor operation:
- Magnetic Fields: Electric motors utilize magnetic fields to create the forces necessary for rotation. The motor consists of two main components: the stator and the rotor. The stator contains coils of wire wound around a core and is responsible for generating a magnetic field. The rotor, which is connected to the motor’s output shaft, has magnets or electromagnets that produce their own magnetic fields.
- Magnetic Field Interaction: When an electric current flows through the coils in the stator, it generates a magnetic field. This magnetic field interacts with the magnetic field produced by the rotor. The interaction between these two magnetic fields results in a rotational force, known as torque, that causes the rotor to rotate.
- Electromagnetic Induction: Electric motors can also operate on the principle of electromagnetic induction. In these motors, alternating current (AC) is supplied to the stator coils. The alternating current produces a changing magnetic field that induces a voltage in the rotor. This induced voltage then generates a current in the rotor, which creates its own magnetic field. The interaction between the stator’s magnetic field and the rotor’s magnetic field leads to rotation.
- Commutation: In certain types of electric motors, such as brushed DC motors, commutation is employed. Commutation refers to the process of reversing the direction of the current in the rotor’s electromagnets to maintain continuous rotation. This is achieved using a component called a commutator, which periodically switches the direction of the current as the rotor rotates. By reversing the current at the right time, the commutator ensures that the magnetic fields of the stator and the rotor remain properly aligned, resulting in continuous rotation.
- Output Shaft: The rotational motion generated by the interaction of magnetic fields is transferred to the motor’s output shaft. The output shaft is connected to the load or the device that needs to be driven, such as a fan, a pump, or a conveyor belt. As the motor rotates, the mechanical energy produced is transmitted through the output shaft, enabling the motor to perform useful work.
In summary, the basic principles of electric motor operation involve the generation and interaction of magnetic fields. By supplying an electric current to the stator and utilizing magnets or electromagnets in the rotor, electric motors create magnetic fields that interact to produce rotational motion. Additionally, the principle of electromagnetic induction allows for the conversion of alternating current into mechanical motion. Commutation, in certain motor types, ensures continuous rotation by reversing the current in the rotor’s electromagnets. The resulting rotational motion is then transferred to the motor’s output shaft to perform mechanical work.
editor by CX 2024-04-03
China high quality DC Electric 12V 24V 30W 80rpm 63mm Worm Gear Motor wiper Motor vacuum pump design
Product Description
| voltage VDC |
no load speed RPM |
no load current A |
load torque KG.CM |
on load speed RPM |
power W |
ratio |
| 12 | 80 | 1.8 | 60 | 68 | 80 | 60:1 |
| 12 | 130 | 1.2 | 33 | 110 | 30 | 20:1 |
| 12 | 150 | 1.2 | 45 | 130 | 30 | 20:1 |
| 12 | 170 | 1.4 | 35 | 150 | 45 | 24:1 |
| 24 | 30 | 1.4 | 60 | 25 | 30 | 60:1 |
| 24 | 65 | 120 | 50 | 60 | 80 | 20:1 |
| 24 | 210 | 1.0 | 40 | 180 | 45 | 75:1 |
technical feature High Power version with 50A stall current:
With 48CPR encoder or not 48CPR
With back shaft or not.
With metal brush or carbon brush.
76mm dc worm gear motor
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Worm Gear Motor |
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| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
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What factors should be considered when selecting the right electric motor for a task?
When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:
- Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
- Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
- Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
- Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
- Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
- Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
- Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
- Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.
By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.
How do electric motors handle variations in voltage and frequency?
Electric motors are designed to handle variations in voltage and frequency to ensure proper operation and performance. The ability of electric motors to adapt to different voltage and frequency conditions depends on their design characteristics and the presence of additional control devices. Here’s a detailed explanation of how electric motors handle variations in voltage and frequency:
- Voltage Variations: Electric motors can handle certain variations in voltage without significant issues. The motor’s design factors in a voltage tolerance range to accommodate fluctuations in the power supply. However, excessive voltage variations beyond the motor’s tolerance can affect its performance and lead to problems such as overheating, increased energy consumption, and premature failure. To mitigate the impact of voltage variations, electric motors may incorporate the following features:
- Voltage Regulation: Some electric motors, especially those used in industrial applications, may include voltage regulation mechanisms. These mechanisms help stabilize the motor’s voltage, compensating for slight voltage fluctuations and maintaining a relatively steady supply.
- Voltage Protection Devices: Motor control circuits often incorporate protective devices such as voltage surge suppressors and voltage regulators. These devices help prevent voltage spikes and transient voltage variations from reaching the motor, safeguarding it against potential damage.
- Voltage Monitoring: In certain applications, voltage monitoring systems may be employed to continuously monitor the motor’s supply voltage. If voltage variations exceed acceptable limits, the monitoring system can trigger alarms or take corrective actions, such as shutting down the motor to prevent damage.
- Frequency Variations: Electric motors are designed to operate at a specific frequency, typically 50 or 60 Hz, depending on the region. However, variations in the power system frequency can occur due to factors such as grid conditions or the use of frequency converters. Electric motors handle frequency variations in the following ways:
- Constant Speed Motors: Most standard electric motors are designed for operation at a fixed speed corresponding to the rated frequency. When the frequency deviates from the rated value, the motor’s rotational speed changes proportionally. This can affect the motor’s performance, especially in applications where precise speed control is required.
- Variable Frequency Drives (VFDs): Variable frequency drives are electronic devices that control the speed of an electric motor by varying the supplied frequency and voltage. VFDs allow electric motors to operate at different speeds and handle frequency variations effectively. By adjusting the frequency and voltage output, VFDs enable precise control of motor speed and torque, making them ideal for applications where speed control and energy efficiency are critical.
- Inverter Duty Motors: Inverter duty motors are specifically designed to handle the frequency variations encountered when operated with VFDs. These motors feature improved insulation systems and robust designs to withstand the harmonic distortions and voltage spikes associated with VFD operation.
- Motor Protection: Electric motors may incorporate protective features to safeguard against adverse effects caused by voltage and frequency variations. These protection mechanisms include:
- Thermal Protection: Motors often include built-in thermal protection devices such as thermal switches or sensors. These devices monitor the motor’s temperature and can automatically shut it down if it exceeds safe limits due to voltage or frequency variations that lead to excessive heating.
- Overload Protection: Overload protection devices, such as overload relays, are employed to detect excessive currents drawn by the motor. If voltage or frequency variations cause the motor to draw abnormal currents, the overload protection device can interrupt the power supply to prevent damage.
- Voltage/Frequency Monitoring: Advanced motor control systems may incorporate voltage and frequency monitoring capabilities. These systems continuously measure and analyze the motor’s supply voltage and frequency, providing real-time feedback on any deviations. If voltage or frequency variations exceed predetermined thresholds, the monitoring system can activate protective actions or trigger alarms for further investigation.
In summary, electric motors handle variations in voltage and frequency through design considerations, additional control devices, and protective mechanisms. Voltage variations are managed through voltage regulation, protective devices, and monitoring systems. Frequency variations can be accommodated by using variable frequency drives (VFDs) or employing inverter duty motors. Motor protection features, such as thermal protection and overload relays, help safeguard the motor against adverse effects caused by voltage and frequency variations. These measures ensure the reliable and efficient operation of electric motors under different voltage and frequency conditions.
How do electric motors generate motion and mechanical work?
Electric motors generate motion and mechanical work through the interaction of magnetic fields and the conversion of electrical energy into mechanical energy. Here’s a detailed explanation of how electric motors accomplish this:
- Magnetic Fields: Electric motors consist of a stationary part called the stator and a rotating part called the rotor. The stator contains coils of wire that are supplied with an electric current, creating a magnetic field around them. The rotor, on the other hand, typically has magnets or electromagnets that produce their own magnetic fields.
- Magnetic Field Interaction: When an electric current flows through the coils in the stator, it generates a magnetic field. The interaction between the magnetic fields of the stator and the rotor creates a rotational force, also known as torque. This torque causes the rotor to start rotating.
- Electromagnetic Induction: In certain types of electric motors, such as induction motors, electromagnetic induction plays a significant role. When alternating current (AC) is supplied to the stator, it creates a changing magnetic field. This changing magnetic field induces voltage in the rotor, which leads to the flow of current in the rotor. The current in the rotor produces its own magnetic field, and the interaction between the stator’s magnetic field and the rotor’s magnetic field results in rotation.
- Commutation: In motors that use direct current (DC), such as brushed DC motors, commutation is employed. Commutation is the process of reversing the direction of current in the rotor’s electromagnets as the rotor rotates. This is done using a component called a commutator, which ensures that the magnetic fields of the rotor and the stator are always properly aligned. By periodically reversing the current, the commutator allows for continuous rotation.
- Conversion of Electrical Energy to Mechanical Energy: As the rotor rotates, the mechanical energy is produced. The rotational motion of the rotor is transferred to the motor’s output shaft, which is connected to the load or the device that needs to be driven. The mechanical work is performed as the output shaft drives the load, such as spinning a fan blade, rotating a conveyor belt, or powering a machine.
In summary, electric motors generate motion and mechanical work by utilizing the interaction of magnetic fields and the conversion of electrical energy into mechanical energy. The electric current flowing through the stator’s coils creates a magnetic field that interacts with the magnetic field of the rotor, producing torque and initiating rotation. In some motors, electromagnetic induction is employed, where a changing magnetic field induces voltage and current in the rotor, leading to rotation. Commutation, in certain motor types, ensures continuous rotation by reversing the current in the rotor’s electromagnets. The resulting rotational motion is then transferred to the motor’s output shaft, enabling the motor to perform mechanical work by driving the load.
editor by CX 2024-04-03
China Good quality 12V 24V 48V 72V 310V 90nm 80 Rpm 60rpm 1kw Brushless DC Worm Gear Electric Motor a/c vacuum pump
Product Description
Product Description
Feature:
A. High power range from 50W to 2KW
B. Dia: 57mm-110mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller
Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
Δ 86mm BLDC Motor with RV40 Worm Gearbox Size Dimensions
Dimensions (Unit: mm )
Mounting screws are included with gear head.
Δ Brushless DC Motor Specification:
|
Motor Power (W) |
600 |
1000 |
1500 |
|
Motor Length(mm) |
123 |
153 |
183 |
|
Motor Rated Speed(rpm) |
2000 |
||
Δ RV63 Worm Gearbox Specification:
| Gear Ratio | 7.5 | 10 | 15 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | 100 |
| Rated output speed(rpm) | 267 | 200 | 133 | 100 | 80 | 67 | 50 | 40 | 33 | 25 | 20 |
| Rated Torque(N.m) | 28.7 | 38.2 | 57.3 | 74.5 | 90.7 | 106 | 133.7 | 124 | 94 | 115 | 87 |
Other Specification form:
Δ Motor interface, Voltage, Speed can be customized.
For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Motor Flange Size
Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.
BLDC Motor with Gearbox Range
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.
Q7:What’s your warranty terms?
A6: One year /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 275.4/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
|
|---|
What factors should be considered when selecting the right electric motor for a task?
When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:
- Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
- Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
- Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
- Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
- Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
- Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
- Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
- Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.
By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.
How do electric motors contribute to the precision of tasks like robotics?
Electric motors play a critical role in enabling the precision of tasks in robotics. Their unique characteristics and capabilities make them well-suited for precise and controlled movements required in robotic applications. Here’s a detailed explanation of how electric motors contribute to the precision of tasks in robotics:
- Precise Positioning: Electric motors offer precise positioning capabilities, allowing robots to move with accuracy and repeatability. By controlling the motor’s speed, direction, and rotation, robots can achieve precise position control, enabling them to perform tasks with high levels of accuracy. This is particularly important in applications that require precise manipulation, such as assembly tasks, pick-and-place operations, and surgical procedures.
- Speed Control: Electric motors provide precise speed control, allowing robots to perform tasks at varying speeds depending on the requirements. By adjusting the motor’s speed, robots can achieve smooth and controlled movements, which is crucial for tasks that involve delicate handling or interactions with objects or humans. The ability to control motor speed precisely enhances the overall precision and safety of robotic operations.
- Torque Control: Electric motors offer precise torque control, which is essential for tasks that require forceful or delicate interactions. Torque control allows robots to exert the appropriate amount of force or torque, enabling them to handle objects, perform assembly tasks, or execute movements with the required precision. By modulating the motor’s torque output, robots can delicately manipulate objects without causing damage or apply sufficient force for tasks that demand strength.
- Feedback Control Systems: Electric motors in robotics are often integrated with feedback control systems to enhance precision. These systems utilize sensors, such as encoders or resolvers, to provide real-time feedback on the motor’s position, speed, and torque. The feedback information is used to continuously adjust and fine-tune the motor’s performance, compensating for any errors or deviations and ensuring precise movements. The closed-loop nature of feedback control systems allows robots to maintain accuracy and adapt to dynamic environments or changing task requirements.
- Dynamic Response: Electric motors exhibit excellent dynamic response characteristics, enabling quick and precise adjustments to changes in command signals. This responsiveness is particularly advantageous in robotics, where rapid and accurate movements are often required. Electric motors can swiftly accelerate, decelerate, and change direction, allowing robots to perform intricate tasks with precision and efficiency.
- Compact and Lightweight: Electric motors are available in compact and lightweight designs, making them suitable for integration into various robotic systems. Their small size and high power-to-weight ratio allow for efficient utilization of space and minimal impact on the overall weight and size of the robot. This compactness and lightness contribute to the overall precision and maneuverability of robotic platforms.
Electric motors, with their precise positioning, speed control, torque control, feedback control systems, dynamic response, and compactness, significantly contribute to the precision of tasks in robotics. These motors enable robots to execute precise movements, manipulate objects with accuracy, and perform tasks that require high levels of precision. The integration of electric motors with advanced control algorithms and sensory feedback systems empowers robots to adapt to various environments, interact safely with humans, and achieve precise and controlled outcomes in a wide range of robotic applications.
How do electric motors handle variations in load, speed, and torque?
Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:
- Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
- Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
- Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
- Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.
In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.
editor by CX 2024-03-29
China high quality D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor vacuum pump ac system
Product Description
Product Description
| MODEL | VOLT | POWER | FREE SPEED | FREE CURRENT |
| D49R | 24V | 30W | 180±5RPM | <0.65A |
| D76R | 12V | 70W | 80±8RPM | <0.65A |
| D63R | 12V | 70W | 65±6RPM | <0.65A |
Motor Application
Production Line
Main Products
Packaging & Shipping
Company Profile
Certifications
FAQ
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What factors should be considered when selecting the right electric motor for a task?
When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:
- Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
- Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
- Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
- Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
- Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
- Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
- Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
- Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.
By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.
How do electric motors handle variations in voltage and frequency?
Electric motors are designed to handle variations in voltage and frequency to ensure proper operation and performance. The ability of electric motors to adapt to different voltage and frequency conditions depends on their design characteristics and the presence of additional control devices. Here’s a detailed explanation of how electric motors handle variations in voltage and frequency:
- Voltage Variations: Electric motors can handle certain variations in voltage without significant issues. The motor’s design factors in a voltage tolerance range to accommodate fluctuations in the power supply. However, excessive voltage variations beyond the motor’s tolerance can affect its performance and lead to problems such as overheating, increased energy consumption, and premature failure. To mitigate the impact of voltage variations, electric motors may incorporate the following features:
- Voltage Regulation: Some electric motors, especially those used in industrial applications, may include voltage regulation mechanisms. These mechanisms help stabilize the motor’s voltage, compensating for slight voltage fluctuations and maintaining a relatively steady supply.
- Voltage Protection Devices: Motor control circuits often incorporate protective devices such as voltage surge suppressors and voltage regulators. These devices help prevent voltage spikes and transient voltage variations from reaching the motor, safeguarding it against potential damage.
- Voltage Monitoring: In certain applications, voltage monitoring systems may be employed to continuously monitor the motor’s supply voltage. If voltage variations exceed acceptable limits, the monitoring system can trigger alarms or take corrective actions, such as shutting down the motor to prevent damage.
- Frequency Variations: Electric motors are designed to operate at a specific frequency, typically 50 or 60 Hz, depending on the region. However, variations in the power system frequency can occur due to factors such as grid conditions or the use of frequency converters. Electric motors handle frequency variations in the following ways:
- Constant Speed Motors: Most standard electric motors are designed for operation at a fixed speed corresponding to the rated frequency. When the frequency deviates from the rated value, the motor’s rotational speed changes proportionally. This can affect the motor’s performance, especially in applications where precise speed control is required.
- Variable Frequency Drives (VFDs): Variable frequency drives are electronic devices that control the speed of an electric motor by varying the supplied frequency and voltage. VFDs allow electric motors to operate at different speeds and handle frequency variations effectively. By adjusting the frequency and voltage output, VFDs enable precise control of motor speed and torque, making them ideal for applications where speed control and energy efficiency are critical.
- Inverter Duty Motors: Inverter duty motors are specifically designed to handle the frequency variations encountered when operated with VFDs. These motors feature improved insulation systems and robust designs to withstand the harmonic distortions and voltage spikes associated with VFD operation.
- Motor Protection: Electric motors may incorporate protective features to safeguard against adverse effects caused by voltage and frequency variations. These protection mechanisms include:
- Thermal Protection: Motors often include built-in thermal protection devices such as thermal switches or sensors. These devices monitor the motor’s temperature and can automatically shut it down if it exceeds safe limits due to voltage or frequency variations that lead to excessive heating.
- Overload Protection: Overload protection devices, such as overload relays, are employed to detect excessive currents drawn by the motor. If voltage or frequency variations cause the motor to draw abnormal currents, the overload protection device can interrupt the power supply to prevent damage.
- Voltage/Frequency Monitoring: Advanced motor control systems may incorporate voltage and frequency monitoring capabilities. These systems continuously measure and analyze the motor’s supply voltage and frequency, providing real-time feedback on any deviations. If voltage or frequency variations exceed predetermined thresholds, the monitoring system can activate protective actions or trigger alarms for further investigation.
In summary, electric motors handle variations in voltage and frequency through design considerations, additional control devices, and protective mechanisms. Voltage variations are managed through voltage regulation, protective devices, and monitoring systems. Frequency variations can be accommodated by using variable frequency drives (VFDs) or employing inverter duty motors. Motor protection features, such as thermal protection and overload relays, help safeguard the motor against adverse effects caused by voltage and frequency variations. These measures ensure the reliable and efficient operation of electric motors under different voltage and frequency conditions.
What industries and applications commonly use electric motors?
Electric motors are widely utilized in various industries and applications due to their versatility, efficiency, and controllability. Here’s a detailed overview of the industries and applications where electric motors are commonly employed:
- Industrial Manufacturing: Electric motors are extensively used in industrial manufacturing processes. They power machinery and equipment such as conveyor systems, pumps, compressors, fans, mixers, robots, and assembly line equipment. Electric motors provide efficient and precise control over motion, making them essential for mass production and automation.
- Transportation: Electric motors play a crucial role in the transportation sector. They are used in electric vehicles (EVs) and hybrid electric vehicles (HEVs) to drive the wheels, providing propulsion. Electric motors offer benefits such as high torque at low speeds, regenerative braking, and improved energy efficiency. They are also employed in trains, trams, ships, and aircraft for various propulsion and auxiliary systems.
- HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems utilize electric motors for air circulation, fans, blowers, and pumps. Electric motors help in maintaining comfortable indoor environments and ensure efficient cooling, heating, and ventilation in residential, commercial, and industrial buildings.
- Appliances and Household Devices: Electric motors are found in numerous household appliances and devices. They power refrigerators, washing machines, dryers, dishwashers, vacuum cleaners, blenders, food processors, air conditioners, ceiling fans, and many other appliances. Electric motors enable the necessary mechanical actions for these devices to function effectively.
- Renewable Energy: Electric motors are integral components of renewable energy systems. They are used in wind turbines to convert wind energy into electrical energy. Electric motors are also employed in solar tracking systems to orient solar panels towards the sun for optimal energy capture. Additionally, electric motors are utilized in hydroelectric power plants for controlling water flow and generating electricity.
- Medical Equipment: Electric motors are crucial in various medical devices and equipment. They power surgical tools, pumps for drug delivery and fluid management, diagnostic equipment, dental drills, patient lifts, wheelchair propulsion, and many other medical devices. Electric motors provide the necessary precision, control, and reliability required in healthcare settings.
- Robotics and Automation: Electric motors are extensively used in robotics and automation applications. They drive the joints and actuators of robots, enabling precise and controlled movement. Electric motors are also employed in automated systems for material handling, assembly, packaging, and quality control in industries such as automotive manufacturing, electronics, and logistics.
- Aerospace and Defense: Electric motors have significant applications in the aerospace and defense sectors. They are used in aircraft for propulsion, control surfaces, landing gear, and auxiliary systems. Electric motors are also employed in military equipment, drones, satellites, guided missiles, and underwater vehicles.
These are just a few examples of the industries and applications where electric motors are commonly used. Electric motors provide a reliable, efficient, and controllable means of converting electrical energy into mechanical energy, making them essential components in numerous technologies and systems across various sectors.
editor by CX 2023-11-16
China Standard D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor vacuum pump diy
Product Description
Product Description
| MODEL | VOLT | POWER | FREE SPEED | FREE CURRENT |
| D49R | 24V | 30W | 180±5RPM | <0.65A |
| D76R | 12V | 70W | 80±8RPM | <0.65A |
| D63R | 12V | 70W | 65±6RPM | <0.65A |
Motor Application
Production Line
Main Products
Packaging & Shipping
Company Profile
Certifications
FAQ
Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
|
|
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can you provide examples of machinery or equipment that rely on electric motors?
Electric motors are extensively used in various machinery and equipment across different industries. They play a crucial role in converting electrical energy into mechanical energy to power a wide range of applications. Here are some examples of machinery and equipment that heavily rely on electric motors:
- Industrial Machinery: Electric motors are found in numerous industrial machinery and equipment, such as pumps, compressors, fans, conveyors, agitators, mixers, and machine tools. These motors provide the necessary power for moving fluids, gases, and materials, as well as driving mechanical processes in manufacturing, mining, construction, and other industrial applications.
- Electric Vehicles: Electric motors are the primary propulsion system in electric vehicles (EVs) and hybrid electric vehicles (HEVs). They provide the power needed to drive the wheels and propel the vehicle. Electric motors in EVs and HEVs offer high efficiency, instant torque, and regenerative braking capabilities, contributing to the advancement of sustainable transportation.
- Household Appliances: Many household appliances rely on electric motors for their operation. Examples include refrigerators, air conditioners, washing machines, dishwashers, vacuum cleaners, blenders, and electric fans. Electric motors enable the movement, cooling, or mechanical functions in these appliances, enhancing convenience and efficiency in daily household tasks.
- HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems utilize electric motors for various functions. Motors power the fans in air handling units, circulate air through ducts, and drive compressors in air conditioning and refrigeration systems. Electric motors in HVAC systems contribute to efficient temperature control and air circulation in residential, commercial, and industrial buildings.
- Medical Equipment: Electric motors are essential components in a wide array of medical equipment. Examples include MRI machines, X-ray machines, CT scanners, surgical robots, dental drills, infusion pumps, and patient lifts. These motors enable precise movements, imaging capabilities, and mechanical functions in medical devices, supporting diagnostics, treatment, and patient care.
- Power Tools: Electric motors are commonly used in power tools such as drills, saws, grinders, sanders, and routers. They provide the rotational force and power required for cutting, shaping, drilling, and other tasks. Electric motors in power tools offer portability, ease of use, and consistent performance for both professional and DIY applications.
- Aircraft Systems: Electric motors are increasingly utilized in aircraft systems. They power various components, including landing gear actuation systems, fuel pumps, hydraulic systems, and cabin air circulation systems. Electric motors in aircraft contribute to weight reduction, energy efficiency, and improved reliability compared to traditional hydraulic or pneumatic systems.
These examples represent just a fraction of the machinery and equipment that rely on electric motors. From industrial applications to household appliances and transportation systems, electric motors are integral to modern technology, providing efficient and reliable mechanical power for a wide range of purposes.
What safety precautions should be followed when working with electric motors?
Working with electric motors requires adherence to specific safety precautions to ensure the well-being of individuals and prevent accidents. Electric motors involve electrical hazards that can cause electric shock, burns, or other injuries if proper safety measures are not followed. Here’s a detailed explanation of the safety precautions that should be followed when working with electric motors:
- Qualified Personnel: It is important to assign work on electric motors to qualified personnel who have the necessary knowledge, training, and experience in electrical systems and motor operation. Qualified electricians or technicians should handle installation, maintenance, and repairs involving electric motors.
- De-Energization and Lockout/Tagout: Before performing any work on electric motors, they should be de-energized, and appropriate lockout/tagout procedures should be followed. This involves isolating the motor from the power source, ensuring that it cannot be energized accidentally. Lockout/tagout procedures help prevent unexpected startup and protect workers from electrical hazards.
- Personal Protective Equipment (PPE): When working with electric motors, appropriate personal protective equipment should be worn. This may include insulated gloves, safety glasses, protective clothing, and footwear with electrical insulation. PPE helps protect against potential electrical shocks, burns, and other physical hazards.
- Inspection and Maintenance: Regular inspection and maintenance of electric motors are essential to identify potential issues or defects that could compromise safety. This includes checking for loose connections, damaged insulation, worn-out components, or overheating. Any defects or abnormalities should be addressed promptly by qualified personnel.
- Proper Grounding: Electric motors should be properly grounded to prevent electrical shock hazards. Grounding ensures that any fault currents are redirected safely to the ground, reducing the risk of electric shock to individuals working on or around the motor.
- Avoiding Wet Conditions: Electric motors should not be operated or worked on in wet or damp conditions unless they are specifically designed for such environments. Water or moisture increases the risk of electrical shock. If working in wet conditions is necessary, appropriate safety measures and equipment, such as waterproof PPE, should be used.
- Safe Electrical Connections: When connecting or disconnecting electric motors, proper electrical connections should be made. This includes ensuring that power is completely switched off, using appropriate tools and techniques for making connections, and tightening electrical terminals securely. Loose or faulty connections can lead to electrical hazards, overheating, or equipment failure.
- Awareness of Capacitors: Some electric motors contain capacitors that store electrical energy even when the motor is de-energized. These capacitors can discharge unexpectedly and cause electric shock. Therefore, it is important to discharge capacitors safely before working on the motor and to be cautious of potential residual energy even after de-energization.
- Training and Knowledge: Individuals working with electric motors should receive proper training and have a good understanding of electrical safety practices and procedures. They should be knowledgeable about the potential hazards associated with electric motors and know how to respond to emergencies, such as electrical shocks or fires.
- Adherence to Regulations and Standards: Safety precautions should align with relevant regulations, codes, and standards specific to electrical work and motor operation. These may include local electrical codes, occupational safety guidelines, and industry-specific standards. Compliance with these regulations helps ensure a safe working environment.
It is crucial to prioritize safety when working with electric motors. Following these safety precautions, along with any additional guidelines provided by equipment manufacturers or local regulations, helps minimize the risk of electrical accidents, injuries, and property damage. Regular training, awareness, and a safety-focused mindset contribute to a safer working environment when dealing with electric motors.
How do electric motors handle variations in load, speed, and torque?
Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:
- Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
- Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
- Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
- Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.
In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.
editor by CX 2023-10-23
China factory Stable 80zyt 24V Planetary Gear DC Motor for Medical Equpiments with Great quality
Product Description
48v 80ZYT Brush Pm DC Planetary Gear Motor table fan motor for Door Opener
Quiet, stable and reliable for long life operation
1.Diameters: 80mm
2.Lengths: 108mm;128mm;148mm
3.Continuous torques: 0.50Nm;0.82Nm;0.65Nm
4.Power: 106W;180W;140W
5.Speeds up to 2030rpm;2100rpm;2050rpm
6.Environmental conditions: -10~+40°C
7.Number of poles:4
8.Mangnet material:Hard Ferrit
9.Insulation class:B
10.Optional: electronic drivers, encoders and gearheads, as well as Hall effect resolver and sensorless feedback
11.We can design the special voltage and shaft, and so on
| Model | 80ZYT4-01 | 80ZYT4-02 | 80ZYT4-03 | |
| Voltage | V | 24 | ||
| No load speed | rpm | 2380 | 2460 | 2390 |
| Rated torque | Nm | 0.50 | 0.82 | 1.10 |
| Rated speed | rpm | 2030 | 2100 | 2050 |
| Rated current | A | 6.5 | 10.7 | 14.0 |
| Stall torque | Nm | 3.40 | 5.58 | 7.90 |
| Stall current | A | 37.4 | 63.2 | 84.6 |
| Rotor inertia | Kgmm² | 420 | 550 | 700 |
| Back-EMF constant | V/krpm | 9.8 | 9.5 | 9.8 |
| Torque Constant | Nm/A | 0.571 | 0. 0571 | 0.571 |
| Resistance(20ºC) | ohm | 0.65 | 0.38 | 0.28 |
| Weight | Kg | 1.7 | 2.0 | 2.3 |
| L1 | mm | 108 | 128 | 148 |
| Rotor:La | mm | 30 | 50 | 70 |
Normal type of shaft
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equpiments |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Compound |
| Function: | Driving |
| Number of Poles: | 2 |
| Structure and Working Principle: | Brush |
| Samples: |
US$ 28/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-10-21
China Good quality ZD Leader 60mm-104mm High Torque Low RPM 6W 15W 25W 30W 40W 60W 90W 120W 150W- 300W 12V 24V 48V 90V 110-220V Brushed Electric DC Gear Motor vacuum pump oil near me
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Product Parameters
DC Gear Motor
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| MOTOR TYPE | Brushed |
| OUTPUT POWER | 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized) |
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized) |
| Voltage type | 12V,24V,90V,220V |
| Accessories | Electric Brake / Encoder |
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm |
| Gear Ratio | 3K-200K |
| Type Of Pinion | GN Type / GU Type |
| Gearbox Type | Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox |
Type Of DC Motor
Other Products
Company Profile
| Application: | Universal, Industrial, Household Appliances, Equipment |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 2-6 |
| Customization: |
Available
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|
|---|
Can electric motors be adapted for use in both residential and industrial settings?
Yes, electric motors can be adapted for use in both residential and industrial settings. Their versatility, efficiency, and wide range of power options make them suitable for various applications in both environments. Here’s a detailed explanation of how electric motors can be adapted for use in residential and industrial settings:
- Residential Applications: Electric motors find numerous applications in residential settings, where their compact size, quiet operation, and energy efficiency are highly valued. Some common residential uses of electric motors include:
- Home Appliances: Electric motors power a wide range of home appliances such as refrigerators, washing machines, dishwashers, vacuum cleaners, fans, and air conditioners. These motors are designed to provide efficient and reliable operation while minimizing noise and energy consumption.
- Garage Door Openers: Electric motors are commonly used in residential garage door openers, providing convenient and automated access to the garage.
- HVAC Systems: Electric motors drive the fans and compressors in heating, ventilation, and air conditioning (HVAC) systems, contributing to efficient climate control and indoor comfort.
- Pool Pumps: Electric motors power pool pumps, circulating water and maintaining water quality in residential swimming pools.
- Power Tools: Electric motors are integral components of various power tools used in residential settings, including drills, saws, and trimmers.
- Industrial Applications: Electric motors are extensively used in industrial settings due to their reliability, controllability, and adaptability to various industrial processes. Some common industrial applications of electric motors include:
- Manufacturing Machinery: Electric motors drive a wide range of manufacturing machinery, including conveyor systems, pumps, compressors, mixers, and agitators. These motors are capable of providing precise speed and torque control, enhancing productivity and process efficiency.
- Industrial Fans and Blowers: Electric motors power fans and blowers for ventilation, cooling, and air circulation in industrial facilities, contributing to a comfortable and safe working environment.
- Machine Tools: Electric motors drive machine tools such as lathes, milling machines, and grinders, enabling precision machining operations in industrial manufacturing processes.
- Material Handling Equipment: Electric motors are widely used in material handling equipment such as forklifts, conveyor systems, and hoists, facilitating efficient movement and transportation of goods within industrial facilities.
- Pumps and Compressors: Electric motors power pumps and compressors in industrial applications, such as water supply systems, HVAC systems, and pneumatic systems.
- Adaptability and Customization: Electric motors can be adapted and customized to meet specific requirements in both residential and industrial settings. They are available in a wide range of sizes, power ratings, and configurations to accommodate diverse applications. Motors can be designed for different voltages, frequencies, and environmental conditions, allowing for seamless integration into various systems and equipment. Additionally, advancements in motor control technologies, such as variable frequency drives (VFDs), enable precise speed and torque control, making electric motors highly versatile and adaptable to different operational needs.
- Energy Efficiency and Environmental Benefits: The use of electric motors in both residential and industrial settings offers significant energy efficiency advantages. Electric motors have higher efficiency compared to other types of motors, resulting in reduced energy consumption and operational costs. Furthermore, electric motors produce zero direct emissions at the point of use, contributing to a cleaner and more sustainable environment. In residential settings, energy-efficient electric motors in appliances and HVAC systems help homeowners reduce their energy bills and minimize their carbon footprint. In industrial applications, the adoption of electric motors supports energy conservation initiatives and aligns with sustainability goals.
In summary, electric motors are adaptable for use in both residential and industrial settings. Their compact size, energy efficiency, controllability, and versatility make them suitable for a wide range of applications, from home appliances and garage door openers to manufacturing machinery and material handling equipment. The use of electric motors brings benefits such as improved energy efficiency, reduced emissions, quieter operation, and enhanced control, contributing to the efficiency and sustainability of residential and industrial operations.
Are there any emerging trends in electric motor technology, such as smart features?
Yes, there are several emerging trends in electric motor technology, including the integration of smart features. These trends aim to improve motor performance, efficiency, and functionality, while also enabling connectivity and advanced control capabilities. Here’s a detailed explanation of some of the emerging trends in electric motor technology:
- Internet of Things (IoT) Integration: Electric motors are becoming increasingly connected as part of the broader IoT ecosystem. IoT integration allows motors to communicate, share data, and be remotely monitored and controlled. By embedding sensors, communication modules, and data analytics capabilities, motors can provide real-time performance data, predictive maintenance insights, and energy consumption information. This connectivity enables proactive maintenance, optimized performance, and enhanced energy efficiency.
- Condition Monitoring and Predictive Maintenance: Smart electric motors are equipped with sensors that monitor various parameters such as temperature, vibration, and current. This data is analyzed in real-time to detect anomalies and potential faults. By implementing predictive maintenance algorithms, motor failures can be anticipated, enabling maintenance activities to be scheduled proactively. This trend reduces unplanned downtime, improves reliability, and optimizes maintenance costs.
- Advanced Motor Control and Optimization: Emerging electric motor technologies focus on advanced motor control techniques and optimization algorithms. These advancements allow for precise control of motor performance, adapting to changing load conditions, and optimizing energy efficiency. Additionally, sophisticated control algorithms enable motor systems to operate in coordination with other equipment, such as variable speed drives, power electronics, and energy storage systems, resulting in improved overall system efficiency.
- Energy Harvesting and Regenerative Features: Electric motors can harness energy through regenerative braking and energy harvesting techniques. Regenerative braking allows motors to recover and convert kinetic energy into electrical energy, which can be fed back into the system or stored for later use. Energy harvesting technologies, such as piezoelectric or electromagnetic systems, can capture ambient energy and convert it into usable electrical energy. These features enhance energy efficiency and reduce overall power consumption.
- Integration with Artificial Intelligence (AI) and Machine Learning (ML): The integration of electric motors with AI and ML technologies enables advanced motor control, optimization, and decision-making capabilities. AI and ML algorithms analyze motor performance data, identify patterns, and make real-time adjustments to optimize efficiency and performance. The combination of AI/ML with electric motors opens up possibilities for autonomous motor control, adaptive energy management, and intelligent fault detection.
- Miniaturization and Lightweight Design: Emerging trends in electric motor technology focus on miniaturization and lightweight design without compromising performance. This trend is particularly relevant for portable devices, electric vehicles, and aerospace applications. Advancements in materials, manufacturing processes, and motor design allow for smaller, lighter, and more powerful motors, enabling greater mobility, improved efficiency, and increased power density.
The integration of smart features in electric motor technology is driving advancements in connectivity, data analytics, predictive maintenance, advanced control, energy harvesting, AI/ML integration, and miniaturization. These trends are revolutionizing the capabilities and functionality of electric motors, making them more intelligent, efficient, and adaptable to various applications. As technology continues to evolve, electric motors are expected to play a crucial role in the ongoing transition towards smart and sustainable industries.
What is an electric motor and how does it function?
An electric motor is a device that converts electrical energy into mechanical energy. It is a common type of motor used in various applications, ranging from household appliances to industrial machinery. Electric motors operate based on the principle of electromagnetism and utilize the interaction between magnetic fields and electric current to generate rotational motion. Here’s a detailed explanation of how an electric motor functions:
- Basic Components: An electric motor consists of several key components. These include a stationary part called the stator, which typically contains one or more coils of wire wrapped around a core, and a rotating part called the rotor, which is connected to an output shaft. The stator and the rotor are often made of magnetic materials.
- Electromagnetic Fields: The stator is supplied with an electric current, which creates a magnetic field around the coils. This magnetic field is typically generated by the flow of direct current (DC) or alternating current (AC) through the coils. The rotor, on the other hand, may have permanent magnets or electromagnets that produce their own magnetic fields.
- Magnetic Interactions: When an electric current flows through the coils in the stator, it generates a magnetic field. The interaction between the magnetic fields of the stator and the rotor causes a rotational force or torque to be exerted on the rotor. The direction of the current and the arrangement of the magnetic fields determine the direction of the rotational motion.
- Electromagnetic Induction: In some types of electric motors, such as induction motors, electromagnetic induction plays a significant role. When alternating current is supplied to the stator, it creates a changing magnetic field that induces voltage in the rotor. This induced voltage generates a current in the rotor, which in turn produces a magnetic field that interacts with the stator’s magnetic field, resulting in rotation.
- Commutation: In motors that use direct current (DC), such as brushed DC motors, an additional component called a commutator is employed. The commutator helps to reverse the direction of the current in the rotor’s electromagnets as the rotor rotates. By periodically reversing the current, the commutator ensures that the magnetic fields of the rotor and the stator are always properly aligned, resulting in continuous rotation.
- Output Shaft: The rotational motion generated by the interaction of the magnetic fields is transferred to the output shaft of the motor. The output shaft is connected to the load, such as a fan blade or a conveyor belt, allowing the mechanical energy produced by the motor to be utilized for various applications.
In summary, an electric motor converts electrical energy into mechanical energy through the interaction of magnetic fields and electric current. By supplying an electric current to the stator, a magnetic field is created, which interacts with the magnetic field of the rotor, causing rotational motion. The type of motor and the arrangement of its components determine the specific operation and characteristics of the motor. Electric motors are widely used in numerous devices and systems, providing efficient and reliable mechanical power for a wide range of applications.
editor by CX 2023-10-20
China factory 12V 24V 36V Micro DC AC Gear Box BLDC Brushless Brushed Universal Table Fan Car Electric Motor for Robot /Fascia Massage Gun /Ginder/Blender/Mixer/Juicer with Hot selling
Product Description
Product Description
In such cases, CJC’s outer rotor motors are for your products: You prefer motor carrys higher inertia and builds higher force. Your are looking for high motor power with low energy consumption but with a compact size.
BLDC5530 is most suitable for stirring, vertical grinding and other low-speed vertical installation equipment with soft start, such as coffee makers, mixers, blenders, juicers, meat grinders, as well as creative new product, such as scooter board, massage gun, outboard wheels, strength loader for fitness.
Please consider the following requirements before requesting customization: motor size, controller, motor ratings, gearbox(if any), or other significant factors.
The following parameters for your reference, we could customize motor for your applications.
Parameters:
| Rated Voltage | DC 12~24V | Rated Speed | 3200RPM |
| Rated Current | 5A@24V@32000RPM | Torque | 280mN.M |
| Rated Power | 120-200W | With Controller | YES |
| No-Load Current | 0.6A | No-Load Speed | 4000RPM |
Drawing:
Characteristic of BLDC Motor:
Applications:
Company Profile
Qualification Certificates:
Key Customers:
Exhibition:
FAQ
Q: Can I visit your factory before we place the order?
A: Yes. You are welcome to visit our factory.
Q: Do you accept customization?
A: Of course. We have a strong design team. Any problems will get our technical answer.
Q: How soon can I get the price?
A: Usually we quote within 24 hours after getting your inquiry (Except weekend and holidays). If you are very urgent to get the price, please
contact us by email or other way so that we can quote.
Q: What’s the delivery time of samples?
A: 1-3 weeks.
Q: What’s the delivery time of mass production?
A: Normally one month. It depends on your order quantity or other special situation.
Q: What’s your payment terms?
A: T/T, Paypal, Western Union, and other payment ways is available. Please contact us which payment ways you need before placing the order. Payment terms: 30%-50% deposit, the balance before shipment.
Q: What’s the shipping way?
A: We accept shipping way by Express (DHL, UPS, Fedex, etc), by Sea and other shipping way. Please contact us if you need other shipping
way before shipment.
| Application: | Universal, Industrial, Household Appliances |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Excited |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 2-6 |
| Samples: |
US$ 3.99/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How do electric motors contribute to the efficiency of tasks like transportation?
Electric motors play a significant role in enhancing the efficiency of various transportation tasks. Their unique characteristics and advantages contribute to improved performance, reduced energy consumption, and environmental benefits. Here’s a detailed explanation of how electric motors contribute to the efficiency of tasks like transportation:
- High Energy Conversion Efficiency: Electric motors are known for their high energy conversion efficiency. They can convert a large percentage of electrical energy supplied to them into mechanical energy, resulting in minimal energy losses. Compared to internal combustion engines (ICEs), electric motors can achieve significantly higher efficiencies, which translates to improved energy utilization and reduced fuel consumption.
- Instant Torque and Responsive Performance: Electric motors deliver instant torque, providing quick acceleration and responsive performance. This characteristic is particularly advantageous in transportation tasks, such as electric vehicles (EVs) and electric trains, where rapid acceleration and deceleration are required. The immediate response of electric motors enhances overall vehicle efficiency and driver experience.
- Regenerative Braking: Electric motors enable regenerative braking, a process where the motor acts as a generator to convert kinetic energy into electrical energy during deceleration or braking. This recovered energy is then stored in batteries or fed back into the power grid, reducing energy waste and extending the vehicle’s range. Regenerative braking improves overall efficiency and helps maximize the energy efficiency of electric vehicles.
- Efficient Power Distribution: Electric motors in transportation systems can be powered by electricity generated from various sources, including renewable energy. This allows for a diversified and cleaner energy mix, contributing to reduced greenhouse gas emissions and environmental impact. By utilizing electric motors, transportation tasks can leverage the increasing availability of renewable energy resources, leading to a more sustainable and efficient transport ecosystem.
- Reduced Maintenance Requirements: Electric motors have fewer moving parts compared to ICEs, resulting in reduced maintenance requirements. They eliminate the need for components like spark plugs, fuel injection systems, and complex exhaust systems. As a result, electric motors typically have longer service intervals, lower maintenance costs, and reduced downtime. This enhances operational efficiency and reduces the overall maintenance burden in transportation applications.
- Quiet and Vibration-Free Operation: Electric motors operate quietly and produce minimal vibrations compared to ICEs. This characteristic contributes to a more comfortable and pleasant passenger experience, especially in electric vehicles and electric trains. The reduced noise and vibration levels enhance the overall efficiency and comfort of transportation tasks while minimizing noise pollution in urban environments.
- Efficient Power Management and Control: Electric motors can be integrated with advanced power management and control systems. This allows for precise control over motor speed, torque, and power output, optimizing efficiency for specific transportation tasks. Intelligent control algorithms and energy management systems can further enhance the efficiency of electric motors by dynamically adjusting power delivery based on demand, driving conditions, and energy availability.
- Reduction of Emissions and Environmental Impact: Electric motors contribute to significant reductions in emissions and environmental impact compared to traditional combustion engines. By eliminating direct emissions at the point of use, electric motors help improve air quality and reduce greenhouse gas emissions. When powered by renewable energy sources, electric motors enable nearly zero-emission transportation, paving the way for a cleaner and more sustainable transportation sector.
Through their high energy conversion efficiency, instant torque, regenerative braking, efficient power distribution, reduced maintenance requirements, quiet operation, efficient power management, and environmental benefits, electric motors significantly enhance the efficiency of tasks like transportation. The widespread adoption of electric motors in transportation systems has the potential to revolutionize the industry, promoting energy efficiency, reducing reliance on fossil fuels, and mitigating environmental impact.
Can electric motors be used in renewable energy systems like wind turbines?
Yes, electric motors can be used in renewable energy systems like wind turbines. In fact, electric motors play a crucial role in converting the kinetic energy of the wind into electrical energy in wind turbines. Here’s a detailed explanation of how electric motors are utilized in wind turbines and their role in renewable energy systems:
Wind turbines are designed to capture the energy from the wind and convert it into electrical power. Electric motors are used in wind turbines to drive the rotation of the turbine blades and generate electricity through the following process:
- Wind Capture: The wind turbine blades are designed to efficiently capture the kinetic energy of the wind. As the wind blows, it causes the blades to rotate.
- Blade Rotation: The rotational motion of the turbine blades is achieved through electric motors known as pitch motors. Pitch motors adjust the angle or pitch of the blades to optimize their orientation relative to the wind direction. The electric motors drive the mechanical mechanism that rotates the blades, allowing them to capture the maximum energy from the wind.
- Power Generation: The rotation of the wind turbine blades drives the main shaft of the turbine, which is connected to an electric generator. The generator consists of another electric motor known as the generator motor or generator rotor. The rotational motion of the generator rotor within a magnetic field induces an electrical current in the generator’s stator windings, producing electricity.
- Power Conversion and Distribution: The electricity generated by the wind turbine’s generator motor is typically in the form of alternating current (AC). To make it compatible with the electrical grid or local power system, the AC power is converted to the appropriate voltage and frequency using power electronics such as inverters. These power electronics may also incorporate electric motors for various conversion and control functions.
- Integration with Renewable Energy Systems: Wind turbines, equipped with electric motors, are integrated into renewable energy systems to contribute to the generation of clean and sustainable power. Multiple wind turbines can be connected together to form wind farms, which collectively generate significant amounts of electricity. The electricity produced by wind turbines can be fed into the electrical grid, used to power local communities, or stored in energy storage systems for later use.
Electric motors in wind turbines enable the efficient conversion of wind energy into electrical energy, making wind power a viable and renewable energy source. The advancements in motor and generator technologies, along with control systems and power electronics, have enhanced the performance, reliability, and overall efficiency of wind turbines. Additionally, electric motors allow for precise control and adjustment of the turbine blades, optimizing the energy capture and minimizing the impact of varying wind conditions.
Overall, the use of electric motors in wind turbines is instrumental in harnessing the power of wind and contributing to the generation of clean and sustainable energy in renewable energy systems.
How do electric motors handle variations in load, speed, and torque?
Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:
- Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
- Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
- Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
- Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.
In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.
editor by CX 2023-10-20
China Standard High Efficiency Customizable Hard Ferrit 24V DC Planetary Gear Brush Motor with Continuous Torques with Best Sales
Product Description
48v 80ZYT Brush Pm DC Planetary Gear Motor table fan motor for Door Opener
Quiet, stable and reliable for long life operation
1.Diameters: 80mm
2.Lengths: 108mm;128mm;148mm
3.Continuous torques: 0.50Nm;0.82Nm;0.65Nm
4.Power: 106W;180W;140W
5.Speeds up to 2030rpm;2100rpm;2050rpm
6.Environmental conditions: -10~+40°C
7.Number of poles:4
8.Mangnet material:Hard Ferrit
9.Insulation class:B
10.Optional: electronic drivers, encoders and gearheads, as well as Hall effect resolver and sensorless feedback
11.We can design the special voltage and shaft, and so on
| Model | 80ZYT4-01 | 80ZYT4-02 | 80ZYT4-03 | |
| Voltage | V | 24 | ||
| No load speed | rpm | 2380 | 2460 | 2390 |
| Rated torque | Nm | 0.50 | 0.82 | 1.10 |
| Rated speed | rpm | 2030 | 2100 | 2050 |
| Rated current | A | 6.5 | 10.7 | 14.0 |
| Stall torque | Nm | 3.40 | 5.58 | 7.90 |
| Stall current | A | 37.4 | 63.2 | 84.6 |
| Rotor inertia | Kgmm² | 420 | 550 | 700 |
| Back-EMF constant | V/krpm | 9.8 | 9.5 | 9.8 |
| Torque Constant | Nm/A | 0.571 | 0. 0571 | 0.571 |
| Resistance(20ºC) | ohm | 0.65 | 0.38 | 0.28 |
| Weight | Kg | 1.7 | 2.0 | 2.3 |
| L1 | mm | 108 | 128 | 148 |
| Rotor:La | mm | 30 | 50 | 70 |
Normal type of shaft
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equpiments |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Compound |
| Function: | Driving |
| Number of Poles: | 2 |
| Structure and Working Principle: | Brush |
| Samples: |
US$ 28/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by CX 2023-06-13