Tag Archives: gear motor 12v

China factory 12V 24V 48V Micro DC Gear Brushless BLDC Electric Motor Planetary/ Supr Gearbox Motor with Gearbox Customized for Mower/Drone /Automatic Door /Electric Window vacuum pump oil near me

Product Description

Product Description

In such cases, BLDC Motor with Planetary Gear Box is appropriate for your products: Your projects require self locking and more running & holding torque. You are looking to exact position control on your mechanical products.

BLDC Motor BL42R50M12 with Planetary Gear Box is recommended for projects involving smart products and medical equipment, such as door opener, foldable fitness equipment, smart switch, servo motors and etc.

Please consider the following requirements before requesting customization: speed, holding torque, space available in your product, or other significant factors.

We offer various customization options to meet specific needs:
-Wider supply voltage range, additional voltage types,
-Extended temperature range, suitable for low and high-temperature environments
-Suitable for vacuum environments
-Modified for high-speed or high-load applications
-Motors that meet increased electrical or mechanical tolerance requirements

-Configurable shaft length and second shaft end -Modified shaft sizes and gear configurations

Drawing:

Characteristic of BLDC Motor

Innovative Product Display

Product Usage

Company Profile

Certifications

Exhibition

FAQ

FAQ
Q: Can I visit your factory before we place the order?

A: Yes. You are welcome to visit our factory.

Q: Do you accept customization?
A: Of course. We have a strong design team. Any problems will get our technical  answer.

Q: How soon can I get the price?
A: Usually we quote within 24 hours after getting your inquiry (Except weekend and holidays). If you are very urgent to get the price, please 
contact us by email or other  way so that we can quote.

Q: What’s the delivery time of samples?
A: 1-3 weeks.

Q: What’s the delivery time of mass production?
A: Normally one month. It depends on your order quantity or other special situation.

Q: What’s your payment terms?
A: T/T, Paypal, Western Union, and other payment ways is available. Please contact  us which payment ways you need before placing the order. Payment terms: 30%-50% deposit, the balance before shipment.

Q: What’s the shipping way?
A: We accept shipping way by Express (DHL, UPS, Fedex, etc), by Sea and other shipping way. 
Please contact us if you need other shipping  way before shipment.

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 2-6
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Customization:
Available

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electric motor

Can electric motors be adapted for use in both residential and industrial settings?

Yes, electric motors can be adapted for use in both residential and industrial settings. Their versatility, efficiency, and wide range of power options make them suitable for various applications in both environments. Here’s a detailed explanation of how electric motors can be adapted for use in residential and industrial settings:

  1. Residential Applications: Electric motors find numerous applications in residential settings, where their compact size, quiet operation, and energy efficiency are highly valued. Some common residential uses of electric motors include:
    • Home Appliances: Electric motors power a wide range of home appliances such as refrigerators, washing machines, dishwashers, vacuum cleaners, fans, and air conditioners. These motors are designed to provide efficient and reliable operation while minimizing noise and energy consumption.
    • Garage Door Openers: Electric motors are commonly used in residential garage door openers, providing convenient and automated access to the garage.
    • HVAC Systems: Electric motors drive the fans and compressors in heating, ventilation, and air conditioning (HVAC) systems, contributing to efficient climate control and indoor comfort.
    • Pool Pumps: Electric motors power pool pumps, circulating water and maintaining water quality in residential swimming pools.
    • Power Tools: Electric motors are integral components of various power tools used in residential settings, including drills, saws, and trimmers.
  2. Industrial Applications: Electric motors are extensively used in industrial settings due to their reliability, controllability, and adaptability to various industrial processes. Some common industrial applications of electric motors include:
    • Manufacturing Machinery: Electric motors drive a wide range of manufacturing machinery, including conveyor systems, pumps, compressors, mixers, and agitators. These motors are capable of providing precise speed and torque control, enhancing productivity and process efficiency.
    • Industrial Fans and Blowers: Electric motors power fans and blowers for ventilation, cooling, and air circulation in industrial facilities, contributing to a comfortable and safe working environment.
    • Machine Tools: Electric motors drive machine tools such as lathes, milling machines, and grinders, enabling precision machining operations in industrial manufacturing processes.
    • Material Handling Equipment: Electric motors are widely used in material handling equipment such as forklifts, conveyor systems, and hoists, facilitating efficient movement and transportation of goods within industrial facilities.
    • Pumps and Compressors: Electric motors power pumps and compressors in industrial applications, such as water supply systems, HVAC systems, and pneumatic systems.
  3. Adaptability and Customization: Electric motors can be adapted and customized to meet specific requirements in both residential and industrial settings. They are available in a wide range of sizes, power ratings, and configurations to accommodate diverse applications. Motors can be designed for different voltages, frequencies, and environmental conditions, allowing for seamless integration into various systems and equipment. Additionally, advancements in motor control technologies, such as variable frequency drives (VFDs), enable precise speed and torque control, making electric motors highly versatile and adaptable to different operational needs.
  4. Energy Efficiency and Environmental Benefits: The use of electric motors in both residential and industrial settings offers significant energy efficiency advantages. Electric motors have higher efficiency compared to other types of motors, resulting in reduced energy consumption and operational costs. Furthermore, electric motors produce zero direct emissions at the point of use, contributing to a cleaner and more sustainable environment. In residential settings, energy-efficient electric motors in appliances and HVAC systems help homeowners reduce their energy bills and minimize their carbon footprint. In industrial applications, the adoption of electric motors supports energy conservation initiatives and aligns with sustainability goals.

In summary, electric motors are adaptable for use in both residential and industrial settings. Their compact size, energy efficiency, controllability, and versatility make them suitable for a wide range of applications, from home appliances and garage door openers to manufacturing machinery and material handling equipment. The use of electric motors brings benefits such as improved energy efficiency, reduced emissions, quieter operation, and enhanced control, contributing to the efficiency and sustainability of residential and industrial operations.

electric motor

What advancements in electric motor technology have improved energy efficiency?

Advancements in electric motor technology have played a crucial role in improving energy efficiency, leading to more sustainable and environmentally friendly applications. Here’s a detailed explanation of some key advancements in electric motor technology that have contributed to enhanced energy efficiency:

  1. High-Efficiency Motor Designs: One significant advancement in electric motor technology is the development of high-efficiency motor designs. These designs focus on reducing energy losses during motor operation, resulting in improved overall efficiency. High-efficiency motors are engineered with optimized stator and rotor geometries, reduced core losses, and improved magnetic materials. These design enhancements minimize energy wastage and increase the motor’s efficiency, allowing it to convert a higher percentage of electrical input power into useful mechanical output power.
  2. Premium Efficiency Standards: Another notable advancement is the establishment and adoption of premium efficiency standards for electric motors. These standards, such as the International Electrotechnical Commission (IEC) IE3 and NEMA Premium efficiency standards, set minimum efficiency requirements for motors. Manufacturers strive to meet or exceed these standards by incorporating innovative technologies and design features that enhance energy efficiency. The implementation of premium efficiency standards has led to the widespread availability of more efficient motors in the market, encouraging energy-conscious choices and reducing energy consumption in various applications.
  3. Variable Speed Drives: Electric motor systems often operate under varying load conditions, and traditional motor designs operate at a fixed speed. However, the development and adoption of variable speed drives (VSDs) have revolutionized motor efficiency. VSDs, such as frequency converters or inverters, allow the motor’s speed to be adjusted according to the load requirements. By operating motors at the optimal speed for each task, VSDs minimize energy losses and significantly improve energy efficiency. This technology is particularly beneficial in applications with variable loads, such as HVAC systems, pumps, and conveyors.
  4. Improved Motor Control and Control Algorithms: Advanced motor control techniques and algorithms have contributed to improved energy efficiency. These control systems employ sophisticated algorithms to optimize motor performance, including speed control, torque control, and power factor correction. By precisely adjusting motor parameters based on real-time operating conditions, these control systems minimize energy losses and maximize motor efficiency. Additionally, the integration of sensor technology and feedback loops enables closed-loop control, allowing motors to respond dynamically and adaptively to changes in load demand, further enhancing energy efficiency.
  5. Use of Permanent Magnet Motors: Permanent magnet (PM) motors have gained popularity due to their inherent high energy efficiency. PM motors utilize permanent magnets in the rotor, eliminating the need for rotor windings and reducing rotor losses. This design enables PM motors to achieve higher power densities, improved efficiency, and enhanced performance compared to traditional induction motors. The use of PM motors is particularly prevalent in applications where high efficiency and compact size are critical, such as electric vehicles, appliances, and industrial machinery.
  6. Integration of Advanced Materials: Advances in materials science have contributed to improved motor efficiency. The utilization of advanced magnetic materials, such as rare-earth magnets, allows for stronger and more efficient magnetic fields, resulting in higher motor efficiency. Additionally, the development of low-loss electrical steel laminations and improved insulation materials reduces core losses and minimizes energy wastage. These advanced materials enhance the overall efficiency of electric motors, making them more energy-efficient and environmentally friendly.

The advancements in electric motor technology, including high-efficiency motor designs, premium efficiency standards, variable speed drives, improved motor control, permanent magnet motors, and advanced materials, have collectively driven significant improvements in energy efficiency. These advancements have led to more efficient motor systems, reduced energy consumption, and increased sustainability across a wide range of applications, including industrial machinery, transportation, HVAC systems, appliances, and renewable energy systems.

electric motor

Can you explain the basic principles of electric motor operation?

An electric motor operates based on several fundamental principles of electromagnetism and electromagnetic induction. These principles govern the conversion of electrical energy into mechanical energy, enabling the motor to generate rotational motion. Here’s a detailed explanation of the basic principles of electric motor operation:

  1. Magnetic Fields: Electric motors utilize magnetic fields to create the forces necessary for rotation. The motor consists of two main components: the stator and the rotor. The stator contains coils of wire wound around a core and is responsible for generating a magnetic field. The rotor, which is connected to the motor’s output shaft, has magnets or electromagnets that produce their own magnetic fields.
  2. Magnetic Field Interaction: When an electric current flows through the coils in the stator, it generates a magnetic field. This magnetic field interacts with the magnetic field produced by the rotor. The interaction between these two magnetic fields results in a rotational force, known as torque, that causes the rotor to rotate.
  3. Electromagnetic Induction: Electric motors can also operate on the principle of electromagnetic induction. In these motors, alternating current (AC) is supplied to the stator coils. The alternating current produces a changing magnetic field that induces a voltage in the rotor. This induced voltage then generates a current in the rotor, which creates its own magnetic field. The interaction between the stator’s magnetic field and the rotor’s magnetic field leads to rotation.
  4. Commutation: In certain types of electric motors, such as brushed DC motors, commutation is employed. Commutation refers to the process of reversing the direction of the current in the rotor’s electromagnets to maintain continuous rotation. This is achieved using a component called a commutator, which periodically switches the direction of the current as the rotor rotates. By reversing the current at the right time, the commutator ensures that the magnetic fields of the stator and the rotor remain properly aligned, resulting in continuous rotation.
  5. Output Shaft: The rotational motion generated by the interaction of magnetic fields is transferred to the motor’s output shaft. The output shaft is connected to the load or the device that needs to be driven, such as a fan, a pump, or a conveyor belt. As the motor rotates, the mechanical energy produced is transmitted through the output shaft, enabling the motor to perform useful work.

In summary, the basic principles of electric motor operation involve the generation and interaction of magnetic fields. By supplying an electric current to the stator and utilizing magnets or electromagnets in the rotor, electric motors create magnetic fields that interact to produce rotational motion. Additionally, the principle of electromagnetic induction allows for the conversion of alternating current into mechanical motion. Commutation, in certain motor types, ensures continuous rotation by reversing the current in the rotor’s electromagnets. The resulting rotational motion is then transferred to the motor’s output shaft to perform mechanical work.

China factory 12V 24V 48V Micro DC Gear Brushless BLDC Electric Motor Planetary/ Supr Gearbox Motor with Gearbox Customized for Mower/Drone /Automatic Door /Electric Window   vacuum pump oil near me		China factory 12V 24V 48V Micro DC Gear Brushless BLDC Electric Motor Planetary/ Supr Gearbox Motor with Gearbox Customized for Mower/Drone /Automatic Door /Electric Window   vacuum pump oil near me
editor by CX 2024-04-03

China high quality DC Electric 12V 24V 30W 80rpm 63mm Worm Gear Motor wiper Motor vacuum pump design

Product Description

voltage
VDC
no load speed
RPM
no load current
A
load torque
KG.CM
on load speed
RPM
power
W
ratio
12 80 1.8 60 68 80 60:1
12 130 1.2 33 110 30 20:1
12 150 1.2 45 130 30 20:1
12 170 1.4 35 150 45 24:1
24 30 1.4 60 25 30 60:1
24 65 120 50 60 80 20:1
24 210 1.0 40 180 45 75:1

technical feature High Power version with 50A stall current:
With 48CPR encoder or not 48CPR
With back shaft or not.
With metal brush or carbon brush.
76mm dc worm gear motor
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Worm Gear Motor
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Open Type
Number of Poles: 2
Customization:
Available

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electric motor

What factors should be considered when selecting the right electric motor for a task?

When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:

  1. Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
  2. Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
  3. Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
  4. Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
  5. Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
  6. Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
  7. Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
  8. Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.

By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.

electric motor

How do electric motors handle variations in voltage and frequency?

Electric motors are designed to handle variations in voltage and frequency to ensure proper operation and performance. The ability of electric motors to adapt to different voltage and frequency conditions depends on their design characteristics and the presence of additional control devices. Here’s a detailed explanation of how electric motors handle variations in voltage and frequency:

  1. Voltage Variations: Electric motors can handle certain variations in voltage without significant issues. The motor’s design factors in a voltage tolerance range to accommodate fluctuations in the power supply. However, excessive voltage variations beyond the motor’s tolerance can affect its performance and lead to problems such as overheating, increased energy consumption, and premature failure. To mitigate the impact of voltage variations, electric motors may incorporate the following features:
    • Voltage Regulation: Some electric motors, especially those used in industrial applications, may include voltage regulation mechanisms. These mechanisms help stabilize the motor’s voltage, compensating for slight voltage fluctuations and maintaining a relatively steady supply.
    • Voltage Protection Devices: Motor control circuits often incorporate protective devices such as voltage surge suppressors and voltage regulators. These devices help prevent voltage spikes and transient voltage variations from reaching the motor, safeguarding it against potential damage.
    • Voltage Monitoring: In certain applications, voltage monitoring systems may be employed to continuously monitor the motor’s supply voltage. If voltage variations exceed acceptable limits, the monitoring system can trigger alarms or take corrective actions, such as shutting down the motor to prevent damage.
  2. Frequency Variations: Electric motors are designed to operate at a specific frequency, typically 50 or 60 Hz, depending on the region. However, variations in the power system frequency can occur due to factors such as grid conditions or the use of frequency converters. Electric motors handle frequency variations in the following ways:
    • Constant Speed Motors: Most standard electric motors are designed for operation at a fixed speed corresponding to the rated frequency. When the frequency deviates from the rated value, the motor’s rotational speed changes proportionally. This can affect the motor’s performance, especially in applications where precise speed control is required.
    • Variable Frequency Drives (VFDs): Variable frequency drives are electronic devices that control the speed of an electric motor by varying the supplied frequency and voltage. VFDs allow electric motors to operate at different speeds and handle frequency variations effectively. By adjusting the frequency and voltage output, VFDs enable precise control of motor speed and torque, making them ideal for applications where speed control and energy efficiency are critical.
    • Inverter Duty Motors: Inverter duty motors are specifically designed to handle the frequency variations encountered when operated with VFDs. These motors feature improved insulation systems and robust designs to withstand the harmonic distortions and voltage spikes associated with VFD operation.
  3. Motor Protection: Electric motors may incorporate protective features to safeguard against adverse effects caused by voltage and frequency variations. These protection mechanisms include:
    • Thermal Protection: Motors often include built-in thermal protection devices such as thermal switches or sensors. These devices monitor the motor’s temperature and can automatically shut it down if it exceeds safe limits due to voltage or frequency variations that lead to excessive heating.
    • Overload Protection: Overload protection devices, such as overload relays, are employed to detect excessive currents drawn by the motor. If voltage or frequency variations cause the motor to draw abnormal currents, the overload protection device can interrupt the power supply to prevent damage.
    • Voltage/Frequency Monitoring: Advanced motor control systems may incorporate voltage and frequency monitoring capabilities. These systems continuously measure and analyze the motor’s supply voltage and frequency, providing real-time feedback on any deviations. If voltage or frequency variations exceed predetermined thresholds, the monitoring system can activate protective actions or trigger alarms for further investigation.

In summary, electric motors handle variations in voltage and frequency through design considerations, additional control devices, and protective mechanisms. Voltage variations are managed through voltage regulation, protective devices, and monitoring systems. Frequency variations can be accommodated by using variable frequency drives (VFDs) or employing inverter duty motors. Motor protection features, such as thermal protection and overload relays, help safeguard the motor against adverse effects caused by voltage and frequency variations. These measures ensure the reliable and efficient operation of electric motors under different voltage and frequency conditions.

electric motor

How do electric motors generate motion and mechanical work?

Electric motors generate motion and mechanical work through the interaction of magnetic fields and the conversion of electrical energy into mechanical energy. Here’s a detailed explanation of how electric motors accomplish this:

  1. Magnetic Fields: Electric motors consist of a stationary part called the stator and a rotating part called the rotor. The stator contains coils of wire that are supplied with an electric current, creating a magnetic field around them. The rotor, on the other hand, typically has magnets or electromagnets that produce their own magnetic fields.
  2. Magnetic Field Interaction: When an electric current flows through the coils in the stator, it generates a magnetic field. The interaction between the magnetic fields of the stator and the rotor creates a rotational force, also known as torque. This torque causes the rotor to start rotating.
  3. Electromagnetic Induction: In certain types of electric motors, such as induction motors, electromagnetic induction plays a significant role. When alternating current (AC) is supplied to the stator, it creates a changing magnetic field. This changing magnetic field induces voltage in the rotor, which leads to the flow of current in the rotor. The current in the rotor produces its own magnetic field, and the interaction between the stator’s magnetic field and the rotor’s magnetic field results in rotation.
  4. Commutation: In motors that use direct current (DC), such as brushed DC motors, commutation is employed. Commutation is the process of reversing the direction of current in the rotor’s electromagnets as the rotor rotates. This is done using a component called a commutator, which ensures that the magnetic fields of the rotor and the stator are always properly aligned. By periodically reversing the current, the commutator allows for continuous rotation.
  5. Conversion of Electrical Energy to Mechanical Energy: As the rotor rotates, the mechanical energy is produced. The rotational motion of the rotor is transferred to the motor’s output shaft, which is connected to the load or the device that needs to be driven. The mechanical work is performed as the output shaft drives the load, such as spinning a fan blade, rotating a conveyor belt, or powering a machine.

In summary, electric motors generate motion and mechanical work by utilizing the interaction of magnetic fields and the conversion of electrical energy into mechanical energy. The electric current flowing through the stator’s coils creates a magnetic field that interacts with the magnetic field of the rotor, producing torque and initiating rotation. In some motors, electromagnetic induction is employed, where a changing magnetic field induces voltage and current in the rotor, leading to rotation. Commutation, in certain motor types, ensures continuous rotation by reversing the current in the rotor’s electromagnets. The resulting rotational motion is then transferred to the motor’s output shaft, enabling the motor to perform mechanical work by driving the load.

China high quality DC Electric 12V 24V 30W 80rpm 63mm Worm Gear Motor wiper Motor   vacuum pump design		China high quality DC Electric 12V 24V 30W 80rpm 63mm Worm Gear Motor wiper Motor   vacuum pump design
editor by CX 2024-04-03

China Good quality 12V 24V 48V 72V 310V 90nm 80 Rpm 60rpm 1kw Brushless DC Worm Gear Electric Motor a/c vacuum pump

Product Description

Product Description

Feature:
A. High power range from 50W to 2KW
B. Dia: 57mm-110mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller

Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
Δ 86mm BLDC Motor with RV40 Worm Gearbox Size Dimensions
Dimensions (Unit: mm )
Mounting screws are included with gear head.

Δ Brushless DC Motor Specification:

Motor Power (W)

600

1000

1500

Motor Length(mm)

123

153

183

Motor Rated Speed(rpm)

2000

Δ RV63 Worm Gearbox Specification:

Gear Ratio 7.5 10 15 20 25 30 40 50 60 80 100
Rated output speed(rpm) 267 200 133 100 80 67 50 40 33 25 20
Rated Torque(N.m)  28.7 38.2 57.3 74.5 90.7 106 133.7 124 94 115 87

Other Specification form:
Δ Motor interface, Voltage, Speed can be customized.

For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks

 

More Motor Flange Size

Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.

BLDC Motor with Gearbox Range

Company Profile

DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.

We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.

With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.

With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.

Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.

FAQ

Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.

Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.

Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.

Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.

Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.

Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.

Q7:What’s your warranty terms?
A6: One year /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Universal, Industrial, Household Appliances, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8
Samples:
US$ 275.4/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

electric motor

What factors should be considered when selecting the right electric motor for a task?

When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:

  1. Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
  2. Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
  3. Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
  4. Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
  5. Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
  6. Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
  7. Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
  8. Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.

By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.

electric motor

How do electric motors contribute to the precision of tasks like robotics?

Electric motors play a critical role in enabling the precision of tasks in robotics. Their unique characteristics and capabilities make them well-suited for precise and controlled movements required in robotic applications. Here’s a detailed explanation of how electric motors contribute to the precision of tasks in robotics:

  1. Precise Positioning: Electric motors offer precise positioning capabilities, allowing robots to move with accuracy and repeatability. By controlling the motor’s speed, direction, and rotation, robots can achieve precise position control, enabling them to perform tasks with high levels of accuracy. This is particularly important in applications that require precise manipulation, such as assembly tasks, pick-and-place operations, and surgical procedures.
  2. Speed Control: Electric motors provide precise speed control, allowing robots to perform tasks at varying speeds depending on the requirements. By adjusting the motor’s speed, robots can achieve smooth and controlled movements, which is crucial for tasks that involve delicate handling or interactions with objects or humans. The ability to control motor speed precisely enhances the overall precision and safety of robotic operations.
  3. Torque Control: Electric motors offer precise torque control, which is essential for tasks that require forceful or delicate interactions. Torque control allows robots to exert the appropriate amount of force or torque, enabling them to handle objects, perform assembly tasks, or execute movements with the required precision. By modulating the motor’s torque output, robots can delicately manipulate objects without causing damage or apply sufficient force for tasks that demand strength.
  4. Feedback Control Systems: Electric motors in robotics are often integrated with feedback control systems to enhance precision. These systems utilize sensors, such as encoders or resolvers, to provide real-time feedback on the motor’s position, speed, and torque. The feedback information is used to continuously adjust and fine-tune the motor’s performance, compensating for any errors or deviations and ensuring precise movements. The closed-loop nature of feedback control systems allows robots to maintain accuracy and adapt to dynamic environments or changing task requirements.
  5. Dynamic Response: Electric motors exhibit excellent dynamic response characteristics, enabling quick and precise adjustments to changes in command signals. This responsiveness is particularly advantageous in robotics, where rapid and accurate movements are often required. Electric motors can swiftly accelerate, decelerate, and change direction, allowing robots to perform intricate tasks with precision and efficiency.
  6. Compact and Lightweight: Electric motors are available in compact and lightweight designs, making them suitable for integration into various robotic systems. Their small size and high power-to-weight ratio allow for efficient utilization of space and minimal impact on the overall weight and size of the robot. This compactness and lightness contribute to the overall precision and maneuverability of robotic platforms.

Electric motors, with their precise positioning, speed control, torque control, feedback control systems, dynamic response, and compactness, significantly contribute to the precision of tasks in robotics. These motors enable robots to execute precise movements, manipulate objects with accuracy, and perform tasks that require high levels of precision. The integration of electric motors with advanced control algorithms and sensory feedback systems empowers robots to adapt to various environments, interact safely with humans, and achieve precise and controlled outcomes in a wide range of robotic applications.

electric motor

How do electric motors handle variations in load, speed, and torque?

Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:

  1. Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
  2. Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
  3. Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
  4. Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.

In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.

China Good quality 12V 24V 48V 72V 310V 90nm 80 Rpm 60rpm 1kw Brushless DC Worm Gear Electric Motor   a/c vacuum pump		China Good quality 12V 24V 48V 72V 310V 90nm 80 Rpm 60rpm 1kw Brushless DC Worm Gear Electric Motor   a/c vacuum pump
editor by CX 2024-03-29

China high quality D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor vacuum pump ac system

Product Description

Product Description

MODEL VOLT POWER FREE SPEED FREE CURRENT
D49R 24V 30W 180±5RPM <0.65A
D76R 12V 70W 80±8RPM <0.65A
D63R 12V 70W 65±6RPM <0.65A

Motor Application

Production Line

Main Products

 

 

Packaging & Shipping

 

Company Profile

Certifications

 

FAQ

 

Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.

(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.

(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.

(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.

 

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Excited
Samples:
US$ 150/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

electric motor

What factors should be considered when selecting the right electric motor for a task?

When selecting the right electric motor for a task, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed overview of the factors that should be taken into account:

  1. Load Requirements: The first consideration is understanding the specific load requirements of the task. This includes factors such as the torque or force needed to drive the load, the speed range required, and any variations in load that may occur. By accurately assessing the load requirements, you can determine the appropriate motor type, size, and characteristics needed to handle the task effectively.
  2. Motor Type: Different motor types are suited for specific applications. Common motor types include AC induction motors, brushless DC motors, brushed DC motors, and stepper motors. Each type has its own advantages and limitations in terms of speed range, torque characteristics, efficiency, control requirements, and cost. Choosing the right motor type depends on the task’s specific requirements and the desired performance.
  3. Power Supply: Consider the available power supply for the motor. Determine whether the application requires AC or DC power and the voltage and frequency range of the power source. Ensure that the motor’s power requirements align with the available power supply to avoid compatibility issues.
  4. Efficiency and Energy Consumption: Efficiency is an important factor to consider, especially for applications where energy consumption is a concern. Higher motor efficiency translates to lower energy losses and reduced operating costs over the motor’s lifetime. Look for motors with high efficiency ratings to minimize energy consumption and improve overall system efficiency.
  5. Environmental Factors: Assess the environmental conditions in which the motor will operate. Consider factors such as temperature, humidity, dust, and vibration. Some motors are specifically designed to withstand harsh environmental conditions, while others may require additional protection or enclosures. Choosing a motor that is suitable for the intended environment will ensure reliable and long-lasting operation.
  6. Control and Feedback Requirements: Determine whether the application requires precise control over motor speed, position, or torque. Some tasks may benefit from closed-loop control systems that incorporate feedback devices like encoders or sensors to provide accurate motor control. Evaluate the control and feedback requirements of the task and select a motor that is compatible with the desired control mechanism.
  7. Physical Constraints: Consider any physical constraints or limitations that may impact motor selection. These constraints may include space restrictions, weight limitations, mounting options, and mechanical compatibility with other components or equipment. Ensure that the chosen motor can physically fit and integrate into the system without compromising performance or functionality.
  8. Cost and Budget: Finally, consider the budget and cost constraints associated with the motor selection. Evaluate the initial purchase cost of the motor as well as the long-term operating costs, including maintenance and energy consumption. Strive to strike a balance between performance and cost-effectiveness to ensure the best value for your specific application.

By considering these factors, you can make an informed decision when selecting the right electric motor for a task. It is crucial to thoroughly analyze the requirements and match them with the motor’s specifications to achieve optimal performance, reliability, and efficiency.

electric motor

How do electric motors handle variations in voltage and frequency?

Electric motors are designed to handle variations in voltage and frequency to ensure proper operation and performance. The ability of electric motors to adapt to different voltage and frequency conditions depends on their design characteristics and the presence of additional control devices. Here’s a detailed explanation of how electric motors handle variations in voltage and frequency:

  1. Voltage Variations: Electric motors can handle certain variations in voltage without significant issues. The motor’s design factors in a voltage tolerance range to accommodate fluctuations in the power supply. However, excessive voltage variations beyond the motor’s tolerance can affect its performance and lead to problems such as overheating, increased energy consumption, and premature failure. To mitigate the impact of voltage variations, electric motors may incorporate the following features:
    • Voltage Regulation: Some electric motors, especially those used in industrial applications, may include voltage regulation mechanisms. These mechanisms help stabilize the motor’s voltage, compensating for slight voltage fluctuations and maintaining a relatively steady supply.
    • Voltage Protection Devices: Motor control circuits often incorporate protective devices such as voltage surge suppressors and voltage regulators. These devices help prevent voltage spikes and transient voltage variations from reaching the motor, safeguarding it against potential damage.
    • Voltage Monitoring: In certain applications, voltage monitoring systems may be employed to continuously monitor the motor’s supply voltage. If voltage variations exceed acceptable limits, the monitoring system can trigger alarms or take corrective actions, such as shutting down the motor to prevent damage.
  2. Frequency Variations: Electric motors are designed to operate at a specific frequency, typically 50 or 60 Hz, depending on the region. However, variations in the power system frequency can occur due to factors such as grid conditions or the use of frequency converters. Electric motors handle frequency variations in the following ways:
    • Constant Speed Motors: Most standard electric motors are designed for operation at a fixed speed corresponding to the rated frequency. When the frequency deviates from the rated value, the motor’s rotational speed changes proportionally. This can affect the motor’s performance, especially in applications where precise speed control is required.
    • Variable Frequency Drives (VFDs): Variable frequency drives are electronic devices that control the speed of an electric motor by varying the supplied frequency and voltage. VFDs allow electric motors to operate at different speeds and handle frequency variations effectively. By adjusting the frequency and voltage output, VFDs enable precise control of motor speed and torque, making them ideal for applications where speed control and energy efficiency are critical.
    • Inverter Duty Motors: Inverter duty motors are specifically designed to handle the frequency variations encountered when operated with VFDs. These motors feature improved insulation systems and robust designs to withstand the harmonic distortions and voltage spikes associated with VFD operation.
  3. Motor Protection: Electric motors may incorporate protective features to safeguard against adverse effects caused by voltage and frequency variations. These protection mechanisms include:
    • Thermal Protection: Motors often include built-in thermal protection devices such as thermal switches or sensors. These devices monitor the motor’s temperature and can automatically shut it down if it exceeds safe limits due to voltage or frequency variations that lead to excessive heating.
    • Overload Protection: Overload protection devices, such as overload relays, are employed to detect excessive currents drawn by the motor. If voltage or frequency variations cause the motor to draw abnormal currents, the overload protection device can interrupt the power supply to prevent damage.
    • Voltage/Frequency Monitoring: Advanced motor control systems may incorporate voltage and frequency monitoring capabilities. These systems continuously measure and analyze the motor’s supply voltage and frequency, providing real-time feedback on any deviations. If voltage or frequency variations exceed predetermined thresholds, the monitoring system can activate protective actions or trigger alarms for further investigation.

In summary, electric motors handle variations in voltage and frequency through design considerations, additional control devices, and protective mechanisms. Voltage variations are managed through voltage regulation, protective devices, and monitoring systems. Frequency variations can be accommodated by using variable frequency drives (VFDs) or employing inverter duty motors. Motor protection features, such as thermal protection and overload relays, help safeguard the motor against adverse effects caused by voltage and frequency variations. These measures ensure the reliable and efficient operation of electric motors under different voltage and frequency conditions.

electric motor

What industries and applications commonly use electric motors?

Electric motors are widely utilized in various industries and applications due to their versatility, efficiency, and controllability. Here’s a detailed overview of the industries and applications where electric motors are commonly employed:

  1. Industrial Manufacturing: Electric motors are extensively used in industrial manufacturing processes. They power machinery and equipment such as conveyor systems, pumps, compressors, fans, mixers, robots, and assembly line equipment. Electric motors provide efficient and precise control over motion, making them essential for mass production and automation.
  2. Transportation: Electric motors play a crucial role in the transportation sector. They are used in electric vehicles (EVs) and hybrid electric vehicles (HEVs) to drive the wheels, providing propulsion. Electric motors offer benefits such as high torque at low speeds, regenerative braking, and improved energy efficiency. They are also employed in trains, trams, ships, and aircraft for various propulsion and auxiliary systems.
  3. HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems utilize electric motors for air circulation, fans, blowers, and pumps. Electric motors help in maintaining comfortable indoor environments and ensure efficient cooling, heating, and ventilation in residential, commercial, and industrial buildings.
  4. Appliances and Household Devices: Electric motors are found in numerous household appliances and devices. They power refrigerators, washing machines, dryers, dishwashers, vacuum cleaners, blenders, food processors, air conditioners, ceiling fans, and many other appliances. Electric motors enable the necessary mechanical actions for these devices to function effectively.
  5. Renewable Energy: Electric motors are integral components of renewable energy systems. They are used in wind turbines to convert wind energy into electrical energy. Electric motors are also employed in solar tracking systems to orient solar panels towards the sun for optimal energy capture. Additionally, electric motors are utilized in hydroelectric power plants for controlling water flow and generating electricity.
  6. Medical Equipment: Electric motors are crucial in various medical devices and equipment. They power surgical tools, pumps for drug delivery and fluid management, diagnostic equipment, dental drills, patient lifts, wheelchair propulsion, and many other medical devices. Electric motors provide the necessary precision, control, and reliability required in healthcare settings.
  7. Robotics and Automation: Electric motors are extensively used in robotics and automation applications. They drive the joints and actuators of robots, enabling precise and controlled movement. Electric motors are also employed in automated systems for material handling, assembly, packaging, and quality control in industries such as automotive manufacturing, electronics, and logistics.
  8. Aerospace and Defense: Electric motors have significant applications in the aerospace and defense sectors. They are used in aircraft for propulsion, control surfaces, landing gear, and auxiliary systems. Electric motors are also employed in military equipment, drones, satellites, guided missiles, and underwater vehicles.

These are just a few examples of the industries and applications where electric motors are commonly used. Electric motors provide a reliable, efficient, and controllable means of converting electrical energy into mechanical energy, making them essential components in numerous technologies and systems across various sectors.

China high quality D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor   vacuum pump ac system	China high quality D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor   vacuum pump ac system
editor by CX 2023-11-16

China Standard D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor vacuum pump diy

Product Description

Product Description

MODEL VOLT POWER FREE SPEED FREE CURRENT
D49R 24V 30W 180±5RPM <0.65A
D76R 12V 70W 80±8RPM <0.65A
D63R 12V 70W 65±6RPM <0.65A

Motor Application

Production Line

Main Products

 

 

Packaging & Shipping

 

Company Profile

Certifications

 

FAQ

 

Our company FAQ for you
(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.

(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.

(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.

(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.

 

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Excited
Samples:
US$ 150/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

electric motor

Can you provide examples of machinery or equipment that rely on electric motors?

Electric motors are extensively used in various machinery and equipment across different industries. They play a crucial role in converting electrical energy into mechanical energy to power a wide range of applications. Here are some examples of machinery and equipment that heavily rely on electric motors:

  • Industrial Machinery: Electric motors are found in numerous industrial machinery and equipment, such as pumps, compressors, fans, conveyors, agitators, mixers, and machine tools. These motors provide the necessary power for moving fluids, gases, and materials, as well as driving mechanical processes in manufacturing, mining, construction, and other industrial applications.
  • Electric Vehicles: Electric motors are the primary propulsion system in electric vehicles (EVs) and hybrid electric vehicles (HEVs). They provide the power needed to drive the wheels and propel the vehicle. Electric motors in EVs and HEVs offer high efficiency, instant torque, and regenerative braking capabilities, contributing to the advancement of sustainable transportation.
  • Household Appliances: Many household appliances rely on electric motors for their operation. Examples include refrigerators, air conditioners, washing machines, dishwashers, vacuum cleaners, blenders, and electric fans. Electric motors enable the movement, cooling, or mechanical functions in these appliances, enhancing convenience and efficiency in daily household tasks.
  • HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems utilize electric motors for various functions. Motors power the fans in air handling units, circulate air through ducts, and drive compressors in air conditioning and refrigeration systems. Electric motors in HVAC systems contribute to efficient temperature control and air circulation in residential, commercial, and industrial buildings.
  • Medical Equipment: Electric motors are essential components in a wide array of medical equipment. Examples include MRI machines, X-ray machines, CT scanners, surgical robots, dental drills, infusion pumps, and patient lifts. These motors enable precise movements, imaging capabilities, and mechanical functions in medical devices, supporting diagnostics, treatment, and patient care.
  • Power Tools: Electric motors are commonly used in power tools such as drills, saws, grinders, sanders, and routers. They provide the rotational force and power required for cutting, shaping, drilling, and other tasks. Electric motors in power tools offer portability, ease of use, and consistent performance for both professional and DIY applications.
  • Aircraft Systems: Electric motors are increasingly utilized in aircraft systems. They power various components, including landing gear actuation systems, fuel pumps, hydraulic systems, and cabin air circulation systems. Electric motors in aircraft contribute to weight reduction, energy efficiency, and improved reliability compared to traditional hydraulic or pneumatic systems.

These examples represent just a fraction of the machinery and equipment that rely on electric motors. From industrial applications to household appliances and transportation systems, electric motors are integral to modern technology, providing efficient and reliable mechanical power for a wide range of purposes.

electric motor

What safety precautions should be followed when working with electric motors?

Working with electric motors requires adherence to specific safety precautions to ensure the well-being of individuals and prevent accidents. Electric motors involve electrical hazards that can cause electric shock, burns, or other injuries if proper safety measures are not followed. Here’s a detailed explanation of the safety precautions that should be followed when working with electric motors:

  1. Qualified Personnel: It is important to assign work on electric motors to qualified personnel who have the necessary knowledge, training, and experience in electrical systems and motor operation. Qualified electricians or technicians should handle installation, maintenance, and repairs involving electric motors.
  2. De-Energization and Lockout/Tagout: Before performing any work on electric motors, they should be de-energized, and appropriate lockout/tagout procedures should be followed. This involves isolating the motor from the power source, ensuring that it cannot be energized accidentally. Lockout/tagout procedures help prevent unexpected startup and protect workers from electrical hazards.
  3. Personal Protective Equipment (PPE): When working with electric motors, appropriate personal protective equipment should be worn. This may include insulated gloves, safety glasses, protective clothing, and footwear with electrical insulation. PPE helps protect against potential electrical shocks, burns, and other physical hazards.
  4. Inspection and Maintenance: Regular inspection and maintenance of electric motors are essential to identify potential issues or defects that could compromise safety. This includes checking for loose connections, damaged insulation, worn-out components, or overheating. Any defects or abnormalities should be addressed promptly by qualified personnel.
  5. Proper Grounding: Electric motors should be properly grounded to prevent electrical shock hazards. Grounding ensures that any fault currents are redirected safely to the ground, reducing the risk of electric shock to individuals working on or around the motor.
  6. Avoiding Wet Conditions: Electric motors should not be operated or worked on in wet or damp conditions unless they are specifically designed for such environments. Water or moisture increases the risk of electrical shock. If working in wet conditions is necessary, appropriate safety measures and equipment, such as waterproof PPE, should be used.
  7. Safe Electrical Connections: When connecting or disconnecting electric motors, proper electrical connections should be made. This includes ensuring that power is completely switched off, using appropriate tools and techniques for making connections, and tightening electrical terminals securely. Loose or faulty connections can lead to electrical hazards, overheating, or equipment failure.
  8. Awareness of Capacitors: Some electric motors contain capacitors that store electrical energy even when the motor is de-energized. These capacitors can discharge unexpectedly and cause electric shock. Therefore, it is important to discharge capacitors safely before working on the motor and to be cautious of potential residual energy even after de-energization.
  9. Training and Knowledge: Individuals working with electric motors should receive proper training and have a good understanding of electrical safety practices and procedures. They should be knowledgeable about the potential hazards associated with electric motors and know how to respond to emergencies, such as electrical shocks or fires.
  10. Adherence to Regulations and Standards: Safety precautions should align with relevant regulations, codes, and standards specific to electrical work and motor operation. These may include local electrical codes, occupational safety guidelines, and industry-specific standards. Compliance with these regulations helps ensure a safe working environment.

It is crucial to prioritize safety when working with electric motors. Following these safety precautions, along with any additional guidelines provided by equipment manufacturers or local regulations, helps minimize the risk of electrical accidents, injuries, and property damage. Regular training, awareness, and a safety-focused mindset contribute to a safer working environment when dealing with electric motors.

electric motor

How do electric motors handle variations in load, speed, and torque?

Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:

  1. Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
  2. Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
  3. Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
  4. Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.

In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.

China Standard D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor   vacuum pump diyChina Standard D50 D60 D63 12V 24V Electric DC Worm Gear Motor/Planetary Gear Motor for Lifting System/Wiper Motor/Transmission Devices/Window Opener Motor   vacuum pump diy
editor by CX 2023-10-23

China Hot selling ZD 12V 24V 48V 10W-300W Round Flange Brushless Planetary Gear Motor With Gearbox ac motor

Product Description

Model Selection

       ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters


Planetary Gear Motor

MOTOR FRAME SIZE 32 mm / 42mm / 52mm / 62mm / 72mm / 82mm / 105mm / 120mm
MOTOR TYPE Brush or Brushless
OUTPUT POWER 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized)
OUTPUT SHAFT 8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized)
Voltage type 12V,24V,48V
Accessories Electric Brake / Encoder
GEARBOX FRAME SIZE 32 mm / 42mm / 52mm / 62mm /72mm/82mm
Gear Ratio 3.65K-392.98K
Type Of Pinion GN Type / GU Type

Type Of Planetary Gear Motor

Other Products

Company Profile

 

Application: Universal, Industrial, Household Appliances
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Type: Z2
Customization:
Available

|

Customized Request

Motor

Benefits of a Planetary Motor

A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!

Self-centering planet gears ensure a symmetrical force distribution

A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.

Metal gears

A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Motor

Encoder

The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.

Durability

One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Motor

Cost

The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.

China Hot selling ZD 12V 24V 48V 10W-300W Round Flange Brushless Planetary Gear Motor With Gearbox   ac motor	China Hot selling ZD 12V 24V 48V 10W-300W Round Flange Brushless Planetary Gear Motor With Gearbox   ac motor
editor by CX 2023-10-20

China Good quality ZD Leader 60mm-104mm High Torque Low RPM 6W 15W 25W 30W 40W 60W 90W 120W 150W- 300W 12V 24V 48V 90V 110-220V Brushed Electric DC Gear Motor vacuum pump oil near me

Product Description

Model Selection

       ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor,  Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations. 

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

Product Parameters

DC Gear Motor

MOTOR FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
MOTOR TYPE Brushed
OUTPUT POWER 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W / 300W(Can Be Customized)
OUTPUT SHAFT  8mm / 10mm / 12mm / 15mm ; Round Shaft, D-Cut Shaft, Key-Way Shaft (Can Be Customized)
Voltage type 12V,24V,90V,220V
Accessories Electric Brake / Encoder
GEARBOX FRAME SIZE 60 mm / 70mm / 80mm / 90mm / 104mm
Gear Ratio 3K-200K
Type Of Pinion GN Type / GU Type
Gearbox Type Regular Square Case gearbox / Right Angle Gearbox / L Type Gearbox

Type Of DC Motor

Other Products

 

Company Profile

 

Application: Universal, Industrial, Household Appliances, Equipment
Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Number of Poles: 2-6
Customization:
Available

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electric motor

Can electric motors be adapted for use in both residential and industrial settings?

Yes, electric motors can be adapted for use in both residential and industrial settings. Their versatility, efficiency, and wide range of power options make them suitable for various applications in both environments. Here’s a detailed explanation of how electric motors can be adapted for use in residential and industrial settings:

  1. Residential Applications: Electric motors find numerous applications in residential settings, where their compact size, quiet operation, and energy efficiency are highly valued. Some common residential uses of electric motors include:
    • Home Appliances: Electric motors power a wide range of home appliances such as refrigerators, washing machines, dishwashers, vacuum cleaners, fans, and air conditioners. These motors are designed to provide efficient and reliable operation while minimizing noise and energy consumption.
    • Garage Door Openers: Electric motors are commonly used in residential garage door openers, providing convenient and automated access to the garage.
    • HVAC Systems: Electric motors drive the fans and compressors in heating, ventilation, and air conditioning (HVAC) systems, contributing to efficient climate control and indoor comfort.
    • Pool Pumps: Electric motors power pool pumps, circulating water and maintaining water quality in residential swimming pools.
    • Power Tools: Electric motors are integral components of various power tools used in residential settings, including drills, saws, and trimmers.
  2. Industrial Applications: Electric motors are extensively used in industrial settings due to their reliability, controllability, and adaptability to various industrial processes. Some common industrial applications of electric motors include:
    • Manufacturing Machinery: Electric motors drive a wide range of manufacturing machinery, including conveyor systems, pumps, compressors, mixers, and agitators. These motors are capable of providing precise speed and torque control, enhancing productivity and process efficiency.
    • Industrial Fans and Blowers: Electric motors power fans and blowers for ventilation, cooling, and air circulation in industrial facilities, contributing to a comfortable and safe working environment.
    • Machine Tools: Electric motors drive machine tools such as lathes, milling machines, and grinders, enabling precision machining operations in industrial manufacturing processes.
    • Material Handling Equipment: Electric motors are widely used in material handling equipment such as forklifts, conveyor systems, and hoists, facilitating efficient movement and transportation of goods within industrial facilities.
    • Pumps and Compressors: Electric motors power pumps and compressors in industrial applications, such as water supply systems, HVAC systems, and pneumatic systems.
  3. Adaptability and Customization: Electric motors can be adapted and customized to meet specific requirements in both residential and industrial settings. They are available in a wide range of sizes, power ratings, and configurations to accommodate diverse applications. Motors can be designed for different voltages, frequencies, and environmental conditions, allowing for seamless integration into various systems and equipment. Additionally, advancements in motor control technologies, such as variable frequency drives (VFDs), enable precise speed and torque control, making electric motors highly versatile and adaptable to different operational needs.
  4. Energy Efficiency and Environmental Benefits: The use of electric motors in both residential and industrial settings offers significant energy efficiency advantages. Electric motors have higher efficiency compared to other types of motors, resulting in reduced energy consumption and operational costs. Furthermore, electric motors produce zero direct emissions at the point of use, contributing to a cleaner and more sustainable environment. In residential settings, energy-efficient electric motors in appliances and HVAC systems help homeowners reduce their energy bills and minimize their carbon footprint. In industrial applications, the adoption of electric motors supports energy conservation initiatives and aligns with sustainability goals.

In summary, electric motors are adaptable for use in both residential and industrial settings. Their compact size, energy efficiency, controllability, and versatility make them suitable for a wide range of applications, from home appliances and garage door openers to manufacturing machinery and material handling equipment. The use of electric motors brings benefits such as improved energy efficiency, reduced emissions, quieter operation, and enhanced control, contributing to the efficiency and sustainability of residential and industrial operations.

electric motor

Are there any emerging trends in electric motor technology, such as smart features?

Yes, there are several emerging trends in electric motor technology, including the integration of smart features. These trends aim to improve motor performance, efficiency, and functionality, while also enabling connectivity and advanced control capabilities. Here’s a detailed explanation of some of the emerging trends in electric motor technology:

  1. Internet of Things (IoT) Integration: Electric motors are becoming increasingly connected as part of the broader IoT ecosystem. IoT integration allows motors to communicate, share data, and be remotely monitored and controlled. By embedding sensors, communication modules, and data analytics capabilities, motors can provide real-time performance data, predictive maintenance insights, and energy consumption information. This connectivity enables proactive maintenance, optimized performance, and enhanced energy efficiency.
  2. Condition Monitoring and Predictive Maintenance: Smart electric motors are equipped with sensors that monitor various parameters such as temperature, vibration, and current. This data is analyzed in real-time to detect anomalies and potential faults. By implementing predictive maintenance algorithms, motor failures can be anticipated, enabling maintenance activities to be scheduled proactively. This trend reduces unplanned downtime, improves reliability, and optimizes maintenance costs.
  3. Advanced Motor Control and Optimization: Emerging electric motor technologies focus on advanced motor control techniques and optimization algorithms. These advancements allow for precise control of motor performance, adapting to changing load conditions, and optimizing energy efficiency. Additionally, sophisticated control algorithms enable motor systems to operate in coordination with other equipment, such as variable speed drives, power electronics, and energy storage systems, resulting in improved overall system efficiency.
  4. Energy Harvesting and Regenerative Features: Electric motors can harness energy through regenerative braking and energy harvesting techniques. Regenerative braking allows motors to recover and convert kinetic energy into electrical energy, which can be fed back into the system or stored for later use. Energy harvesting technologies, such as piezoelectric or electromagnetic systems, can capture ambient energy and convert it into usable electrical energy. These features enhance energy efficiency and reduce overall power consumption.
  5. Integration with Artificial Intelligence (AI) and Machine Learning (ML): The integration of electric motors with AI and ML technologies enables advanced motor control, optimization, and decision-making capabilities. AI and ML algorithms analyze motor performance data, identify patterns, and make real-time adjustments to optimize efficiency and performance. The combination of AI/ML with electric motors opens up possibilities for autonomous motor control, adaptive energy management, and intelligent fault detection.
  6. Miniaturization and Lightweight Design: Emerging trends in electric motor technology focus on miniaturization and lightweight design without compromising performance. This trend is particularly relevant for portable devices, electric vehicles, and aerospace applications. Advancements in materials, manufacturing processes, and motor design allow for smaller, lighter, and more powerful motors, enabling greater mobility, improved efficiency, and increased power density.

The integration of smart features in electric motor technology is driving advancements in connectivity, data analytics, predictive maintenance, advanced control, energy harvesting, AI/ML integration, and miniaturization. These trends are revolutionizing the capabilities and functionality of electric motors, making them more intelligent, efficient, and adaptable to various applications. As technology continues to evolve, electric motors are expected to play a crucial role in the ongoing transition towards smart and sustainable industries.

electric motor

What is an electric motor and how does it function?

An electric motor is a device that converts electrical energy into mechanical energy. It is a common type of motor used in various applications, ranging from household appliances to industrial machinery. Electric motors operate based on the principle of electromagnetism and utilize the interaction between magnetic fields and electric current to generate rotational motion. Here’s a detailed explanation of how an electric motor functions:

  1. Basic Components: An electric motor consists of several key components. These include a stationary part called the stator, which typically contains one or more coils of wire wrapped around a core, and a rotating part called the rotor, which is connected to an output shaft. The stator and the rotor are often made of magnetic materials.
  2. Electromagnetic Fields: The stator is supplied with an electric current, which creates a magnetic field around the coils. This magnetic field is typically generated by the flow of direct current (DC) or alternating current (AC) through the coils. The rotor, on the other hand, may have permanent magnets or electromagnets that produce their own magnetic fields.
  3. Magnetic Interactions: When an electric current flows through the coils in the stator, it generates a magnetic field. The interaction between the magnetic fields of the stator and the rotor causes a rotational force or torque to be exerted on the rotor. The direction of the current and the arrangement of the magnetic fields determine the direction of the rotational motion.
  4. Electromagnetic Induction: In some types of electric motors, such as induction motors, electromagnetic induction plays a significant role. When alternating current is supplied to the stator, it creates a changing magnetic field that induces voltage in the rotor. This induced voltage generates a current in the rotor, which in turn produces a magnetic field that interacts with the stator’s magnetic field, resulting in rotation.
  5. Commutation: In motors that use direct current (DC), such as brushed DC motors, an additional component called a commutator is employed. The commutator helps to reverse the direction of the current in the rotor’s electromagnets as the rotor rotates. By periodically reversing the current, the commutator ensures that the magnetic fields of the rotor and the stator are always properly aligned, resulting in continuous rotation.
  6. Output Shaft: The rotational motion generated by the interaction of the magnetic fields is transferred to the output shaft of the motor. The output shaft is connected to the load, such as a fan blade or a conveyor belt, allowing the mechanical energy produced by the motor to be utilized for various applications.

In summary, an electric motor converts electrical energy into mechanical energy through the interaction of magnetic fields and electric current. By supplying an electric current to the stator, a magnetic field is created, which interacts with the magnetic field of the rotor, causing rotational motion. The type of motor and the arrangement of its components determine the specific operation and characteristics of the motor. Electric motors are widely used in numerous devices and systems, providing efficient and reliable mechanical power for a wide range of applications.

China Good quality ZD Leader 60mm-104mm High Torque Low RPM 6W 15W 25W 30W 40W 60W 90W 120W 150W- 300W 12V 24V 48V 90V 110-220V Brushed Electric DC Gear Motor   vacuum pump oil near me		China Good quality ZD Leader 60mm-104mm High Torque Low RPM 6W 15W 25W 30W 40W 60W 90W 120W 150W- 300W 12V 24V 48V 90V 110-220V Brushed Electric DC Gear Motor   vacuum pump oil near me
editor by CX 2023-10-20

China factory 12V 24V 36V Micro DC AC Gear Box BLDC Brushless Brushed Universal Table Fan Car Electric Motor for Robot /Fascia Massage Gun /Ginder/Blender/Mixer/Juicer with Hot selling

Product Description

Product Description

In such cases, CJC’s outer rotor motors are for your products: You prefer motor carrys higher inertia and builds higher force. Your are looking for high motor power with low energy consumption but with a compact size.

BLDC5530 is most suitable for stirring, vertical grinding and other low-speed vertical installation equipment with soft start, such as coffee makers, mixers, blenders, juicers, meat grinders, as well as creative new product, such as scooter board, massage gun, outboard wheels, strength loader for fitness.

Please consider the following requirements before requesting customization: motor size, controller, motor ratings, gearbox(if any), or other significant factors.
The following parameters for your reference, we could customize motor for your applications.

Parameters:

Rated Voltage DC 12~24V Rated Speed 3200RPM
Rated Current 5A@24V@32000RPM Torque 280mN.M
Rated Power 120-200W With Controller YES
No-Load Current 0.6A No-Load Speed 4000RPM

Drawing:

Characteristic of BLDC Motor:

Applications:
 

Company Profile

Qualification Certificates:
 

Key Customers:

Exhibition:

FAQ

Q: Can I visit your factory before we place the order?

A: Yes. You are welcome to visit our factory.
Q: Do you accept customization?
A: Of course. We have a strong design team. Any problems will get our technical  answer.
Q: How soon can I get the price?
A: Usually we quote within 24 hours after getting your inquiry (Except weekend and holidays). If you are very urgent to get the price, please 
contact us by email or other  way so that we can quote.
Q: What’s the delivery time of samples?
A: 1-3 weeks.
Q: What’s the delivery time of mass production?
A: Normally one month. It depends on your order quantity or other special situation.
Q: What’s your payment terms?
A: T/T, Paypal, Western Union, and other payment ways is available. Please contact  us which payment ways you need before placing the order. Payment terms: 30%-50% deposit, the balance before shipment.
Q: What’s the shipping way?
A: We accept shipping way by Express (DHL, UPS, Fedex, etc), by Sea and other    shipping way. Please contact us if you need other shipping 
way before shipment.
 

 

 

 

 

 

Application: Universal, Industrial, Household Appliances
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 2-6
Samples:
US$ 3.99/Piece
1 Piece(Min.Order)

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Customization:
Available

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electric motor

How do electric motors contribute to the efficiency of tasks like transportation?

Electric motors play a significant role in enhancing the efficiency of various transportation tasks. Their unique characteristics and advantages contribute to improved performance, reduced energy consumption, and environmental benefits. Here’s a detailed explanation of how electric motors contribute to the efficiency of tasks like transportation:

  1. High Energy Conversion Efficiency: Electric motors are known for their high energy conversion efficiency. They can convert a large percentage of electrical energy supplied to them into mechanical energy, resulting in minimal energy losses. Compared to internal combustion engines (ICEs), electric motors can achieve significantly higher efficiencies, which translates to improved energy utilization and reduced fuel consumption.
  2. Instant Torque and Responsive Performance: Electric motors deliver instant torque, providing quick acceleration and responsive performance. This characteristic is particularly advantageous in transportation tasks, such as electric vehicles (EVs) and electric trains, where rapid acceleration and deceleration are required. The immediate response of electric motors enhances overall vehicle efficiency and driver experience.
  3. Regenerative Braking: Electric motors enable regenerative braking, a process where the motor acts as a generator to convert kinetic energy into electrical energy during deceleration or braking. This recovered energy is then stored in batteries or fed back into the power grid, reducing energy waste and extending the vehicle’s range. Regenerative braking improves overall efficiency and helps maximize the energy efficiency of electric vehicles.
  4. Efficient Power Distribution: Electric motors in transportation systems can be powered by electricity generated from various sources, including renewable energy. This allows for a diversified and cleaner energy mix, contributing to reduced greenhouse gas emissions and environmental impact. By utilizing electric motors, transportation tasks can leverage the increasing availability of renewable energy resources, leading to a more sustainable and efficient transport ecosystem.
  5. Reduced Maintenance Requirements: Electric motors have fewer moving parts compared to ICEs, resulting in reduced maintenance requirements. They eliminate the need for components like spark plugs, fuel injection systems, and complex exhaust systems. As a result, electric motors typically have longer service intervals, lower maintenance costs, and reduced downtime. This enhances operational efficiency and reduces the overall maintenance burden in transportation applications.
  6. Quiet and Vibration-Free Operation: Electric motors operate quietly and produce minimal vibrations compared to ICEs. This characteristic contributes to a more comfortable and pleasant passenger experience, especially in electric vehicles and electric trains. The reduced noise and vibration levels enhance the overall efficiency and comfort of transportation tasks while minimizing noise pollution in urban environments.
  7. Efficient Power Management and Control: Electric motors can be integrated with advanced power management and control systems. This allows for precise control over motor speed, torque, and power output, optimizing efficiency for specific transportation tasks. Intelligent control algorithms and energy management systems can further enhance the efficiency of electric motors by dynamically adjusting power delivery based on demand, driving conditions, and energy availability.
  8. Reduction of Emissions and Environmental Impact: Electric motors contribute to significant reductions in emissions and environmental impact compared to traditional combustion engines. By eliminating direct emissions at the point of use, electric motors help improve air quality and reduce greenhouse gas emissions. When powered by renewable energy sources, electric motors enable nearly zero-emission transportation, paving the way for a cleaner and more sustainable transportation sector.

Through their high energy conversion efficiency, instant torque, regenerative braking, efficient power distribution, reduced maintenance requirements, quiet operation, efficient power management, and environmental benefits, electric motors significantly enhance the efficiency of tasks like transportation. The widespread adoption of electric motors in transportation systems has the potential to revolutionize the industry, promoting energy efficiency, reducing reliance on fossil fuels, and mitigating environmental impact.

electric motor

Can electric motors be used in renewable energy systems like wind turbines?

Yes, electric motors can be used in renewable energy systems like wind turbines. In fact, electric motors play a crucial role in converting the kinetic energy of the wind into electrical energy in wind turbines. Here’s a detailed explanation of how electric motors are utilized in wind turbines and their role in renewable energy systems:

Wind turbines are designed to capture the energy from the wind and convert it into electrical power. Electric motors are used in wind turbines to drive the rotation of the turbine blades and generate electricity through the following process:

  1. Wind Capture: The wind turbine blades are designed to efficiently capture the kinetic energy of the wind. As the wind blows, it causes the blades to rotate.
  2. Blade Rotation: The rotational motion of the turbine blades is achieved through electric motors known as pitch motors. Pitch motors adjust the angle or pitch of the blades to optimize their orientation relative to the wind direction. The electric motors drive the mechanical mechanism that rotates the blades, allowing them to capture the maximum energy from the wind.
  3. Power Generation: The rotation of the wind turbine blades drives the main shaft of the turbine, which is connected to an electric generator. The generator consists of another electric motor known as the generator motor or generator rotor. The rotational motion of the generator rotor within a magnetic field induces an electrical current in the generator’s stator windings, producing electricity.
  4. Power Conversion and Distribution: The electricity generated by the wind turbine’s generator motor is typically in the form of alternating current (AC). To make it compatible with the electrical grid or local power system, the AC power is converted to the appropriate voltage and frequency using power electronics such as inverters. These power electronics may also incorporate electric motors for various conversion and control functions.
  5. Integration with Renewable Energy Systems: Wind turbines, equipped with electric motors, are integrated into renewable energy systems to contribute to the generation of clean and sustainable power. Multiple wind turbines can be connected together to form wind farms, which collectively generate significant amounts of electricity. The electricity produced by wind turbines can be fed into the electrical grid, used to power local communities, or stored in energy storage systems for later use.

Electric motors in wind turbines enable the efficient conversion of wind energy into electrical energy, making wind power a viable and renewable energy source. The advancements in motor and generator technologies, along with control systems and power electronics, have enhanced the performance, reliability, and overall efficiency of wind turbines. Additionally, electric motors allow for precise control and adjustment of the turbine blades, optimizing the energy capture and minimizing the impact of varying wind conditions.

Overall, the use of electric motors in wind turbines is instrumental in harnessing the power of wind and contributing to the generation of clean and sustainable energy in renewable energy systems.

electric motor

How do electric motors handle variations in load, speed, and torque?

Electric motors are designed to handle variations in load, speed, and torque through various control mechanisms and techniques. Here’s a detailed explanation of how electric motors handle these variations:

  1. Load Variations: Electric motors can handle variations in load by adjusting the amount of torque they produce. When the load on the motor increases, such as when additional resistance or weight is applied, the motor responds by increasing the torque output. This is achieved through the control of the motor’s input current or voltage. For example, in DC motors, increasing the current supplied to the motor can compensate for the increased load, ensuring that the motor can continue to operate at the desired speed.
  2. Speed Variations: Electric motors can handle variations in speed by adjusting the frequency of the power supply or by varying the voltage applied to the motor. In AC motors, the speed is determined by the frequency of the alternating current, so changing the frequency can alter the motor’s speed. In DC motors, the speed can be controlled by adjusting the voltage applied to the motor. This can be achieved using electronic speed controllers (ESCs) or by employing pulse width modulation (PWM) techniques to control the average voltage supplied to the motor.
  3. Torque Variations: Electric motors can handle variations in torque by adjusting the current flowing through the motor windings. The torque produced by a motor is directly proportional to the current flowing through the motor. By increasing or decreasing the current, the motor can adjust its torque output to match the requirements of the load. This can be accomplished through various control methods, such as using motor drives or controllers that regulate the current supplied to the motor based on the desired torque.
  4. Control Systems: Electric motors often incorporate control systems to handle variations in load, speed, and torque more precisely. These control systems can include feedback mechanisms, such as encoders or sensors, which provide information about the motor’s actual speed or position. The feedback signals are compared to the desired speed or position, and the control system adjusts the motor’s input parameters accordingly to maintain the desired performance. This closed-loop control allows electric motors to respond dynamically to changes in load, speed, and torque.

In summary, electric motors handle variations in load, speed, and torque through various control mechanisms. By adjusting the current, voltage, or frequency of the power supply, electric motors can accommodate changes in load and speed requirements. Additionally, control systems with feedback mechanisms enable precise regulation of motor performance, allowing the motor to respond dynamically to variations in load, speed, and torque. These control techniques ensure that electric motors can operate effectively across a range of operating conditions and adapt to the changing demands of the application.

China factory 12V 24V 36V Micro DC AC Gear Box BLDC Brushless Brushed Universal Table Fan Car Electric Motor for Robot /Fascia Massage Gun /Ginder/Blender/Mixer/Juicer   with Hot selling	China factory 12V 24V 36V Micro DC AC Gear Box BLDC Brushless Brushed Universal Table Fan Car Electric Motor for Robot /Fascia Massage Gun /Ginder/Blender/Mixer/Juicer   with Hot selling
editor by CX 2023-10-20

China Good quality CZPT MD012012-1296 6rpm 2kg. Cm High Torque 12V Brushless DC Gear Motor 12mm BLDC Motor with Planetary Gearbox ac motor

Product Description

12MM DC Planetary plastic dc Gear Motor
 

Product Description

above specifications just for reference and customizable according to requirements.

motor specifications:12mm motor
motors (optional) brushless dc motor,brushed dc motor,stepper motor,coreless motor
voltage(optional) 3-24v
input speed <=30000rpm
current 250mA max

performance Data:12mm Planetary Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor
Model Rated Speed Max Speed Max Rated Torque Max Instant Torque Reduction Ratio Gearbox Length Overall Length
  rpm rpm gf.cm gf.cm   mm mm
MD012012-4 1875 7500 300 1000 4 12.4 32.4
MD012012-6 1250 5000 300 1000 6 12.4 32.4
MD012012-16 469 1875 1000 3000 16 16.2 36.2
MD012012-24 313 1250 1000 3000 24 16.2 36.2
MD012012-36 208 833 1000 3000 36 16.2 36.2
MD012012-64 117 469 1500 4500 64 20 40
MD012012-96 78 313 1500 4500 96 20 40
MD012012-144 52 208 1500 4500 144 20 40
MD012012-216 35 139 1500 4500 216 20 40
MD012012-256 29 117 2000 5000 256 23.8 43.8
MD012012-384 20 78 2000 5000 384 23.8 43.8
MD012012-576 13 52 2000 5000 576 23.8 43.8
MD012012-864 9 35 2000 5000 864 23.8 43.8
MD012012-1296 6 23 2000 5000 1296 23.8 43.8
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required.

Please let us know your requirements and we will provide you with micro transmission solutions.
 

Product details show:

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control, Driving
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

|

Customized Request

Motor

How to Assemble a Planetary Motor

A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.

VPLite

If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.

VersaPlanetary

The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.

Self-centering planetary gears

A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.

Cost

There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Motor

Applications

There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.

China Good quality CZPT MD012012-1296 6rpm 2kg. Cm High Torque 12V Brushless DC Gear Motor 12mm BLDC Motor with Planetary Gearbox   ac motor	China Good quality CZPT MD012012-1296 6rpm 2kg. Cm High Torque 12V Brushless DC Gear Motor 12mm BLDC Motor with Planetary Gearbox   ac motor
editor by CX 2023-05-30

China high quality 45mm 12V High Torque Low Speed Planetary Gear Motor with Good quality

Product Description

45mm 12V High Torque Low Speed Planetary Gear Motor

Gearbox data:
 

Number of stages 1stages reduction 2 stages reduction 3 stages reduction 4 stages reduction 5 stages reduction
Reduction ratio 3.7,5.2 13.7,19.2,26.9 50.9,71.2,99.5,139 188,264,369,516,721 669,977,1367,1911,2672,3736,
gearbox length ” L” mm 26.4 32.6 38.9 45.3 52.5
Max.Running torque 3.0Kgf · cm 6.0Kgf · cm 8.0Kgf · cm 12.0Kgf · cm 20Kgf · cm
Max. Gear breaking torque 9.0Kgf · cm 18.0Kgf · cm 24Kgf · cm 36Kgf · cm 60Kgf · cm
Max. Gearing efficiency 90% 81% 73% 65%

Motor data:
 

Motor name Rated volt.v No load Load torque Stall torque
Current Speed Current Speed Torque Output power Torque Current
mA r/min mA r/min gf · cm W gf · cm mA
RS-555123 12 ≤220 45 12 ≤350 6 24 ≤70 3 24 ≤110 45 24 ≤180 6000 ≤1000 4500 300 13.5 1200 4000
       1,This table lists some motors parameters, others please refer to specific parameters of rs-555.htm”
       2,Afier connecting motor and gearbox which is named gearmotor the output torque:motor torque X reduction ratio X        gearing efficiency;output speed:motor speed / reduction ratio.

Company Introduction

 

Output Speed: 0.5rpm—2000rpm
Gears: Metal Gear,Powder Metallurgy
Gearing Arrangement: Planetary
Power: DC
Drive Motor: Low Noise
Motor: with Gearbox
Customization:
Available

|

Customized Request

Motor

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China high quality 45mm 12V High Torque Low Speed Planetary Gear Motor   with Good qualityChina high quality 45mm 12V High Torque Low Speed Planetary Gear Motor   with Good quality
editor by CX 2023-05-29